Quoted from JeffS:Hi. I am trying to replace a gearbox and can't get to it because all three short rod collars have stripped screws and can't be removed. I've tried "Ez-off" bits and sawing along the seam of the collar (to try to break the screws) but can't get them off. Trying to save the rod because the grips are the old red ones and not easy to replace. Any suggestions for how I might be able to get the screws out without damaging the rod? I'm ok buying new collars if I need to. Appreciate any advice you have. This is a new "toy" for me so I don't have alot of experience repairing it (yet)
I have the same issue. Those older socket head bolts are pretty soft and round off easily. The newer square drive bolts seem to be a much harder material, and Robertson drive bolts won’t strip as easily as Allen head. I’ve tried soaking, easy-outs, heat etc. with little luck. It’s not a bad idea to replace all of the old bolts with new, even if they seem fine now.
The plan is to cut the bolts through the slot in the collar, then pry open the collar slightly, enough to get it loose and off, then replace with a new collar. This worked in the past, but now I have a few more to replace. Your last resort might be to just cut the collars off and replace with new.
Good luck!