jdapolito:
You can see in the schematic below that the score reel 1-2 and 3-4 reset relays will always be pulsing so long as the machine is trying to reset, that is normal:
Score reel reset circuit
The question is "Why isn't the main Reset relay dropping off"?
The schematic can be a bit misleading with how the score reels are wired. Below is a more accurate representation of a few that fit on that graphic. You can see that every "Drum Unit Zero pos Break" switch is in parallel with every other "Drum Unit Zero pos Break" score reel switch.
It means if any one of those score reel switches remain closed when the reel is at zero, a path is kept made to the Reset relay... and so the reset sequence can't ever finish:
How the reels are wired
You can also see another path to keep the main reset relay ON. That is through the Bonus relay:
Reset Relay coil circuit
At this point, my game troubleshooting can take a couple paths. Is it a score reel switch issue or a Bonus relay issue? I see the Reset relay can also be kept on by a stuck score motor index cam switch.
Since it is **easier and faster** to observe the Bonus relay (Rather than go through every score reel switch), I will start the game reset and see if the Bonus relay goes OFF when the Bonus unit reaches its zero position.
The Outhole relay will also come on during the reset cycle, and it's important that it go back off so I'll observe it also going back off.
If the Bonus relay -does not- go off then...
The bonus relay has to go off somehow so we look how the bonus relay is held ON. So first thing I do is find the Bonus relay coil on the schematic. Once located I can see that there's a "Bonus unit open at 0 pos" switch and we know is closed (Bonus unit is not at zero), and the circuit flows through the reset relay switch:
Bonus relay coil circuit
In the above diagram, we can see that once the bonus unit reaches zero then the bonus relay is released which will allow the reset sequence to continue.
Once the bonus reaches zero then a few other things happen to finish reset.
See the diagram below.
(Red line) The Outhole relay goes on through the score motor INDEX cam and the Bonus unit zero pos sw. The Outhole relay is held on by its own switch through a score motor cam (not shown)
That first cause the (Blue line) Bonus Unit to step up to the 1,000 bonus position through a score motor impulse.
Since the Bonus unit is no longer at zero, it changes the state of the switch circled in green. This will allow the Outhole relay to drop off at the end of the score motor cycle.
A moment after the Bonus unit steps up, the ball is released to the shooting lane (Green line) through a score motor pulse.
Dropping off the Outhole relay is very important because it will allow the Score motor to find its next home position and stop:
Ball release
Here we see why an energized or "stuck" Outhole relay can keep the score motor running, preventing the machine from completing its reset sequence:
Outhole relay switch to score motor ckt
If you start the game reset sequence and notice the Bonus relay -does- go off then check the Bonus relay and Outhole relay for a switch stuck closed. Also check the score motor index cam switches. They are the stack closest to the motor itself.
Make sure the Outhole relay goes back off during the reset cycle. If the outhole relay remains on then check the Bonus Unit zero position switches.
If those two relays check good along with the Bonus unit zero position switches then go over every "Drum Unit Zero pos Break" score reel switch again and make sure they are all open.