More Mods:
The flipper action on my Jungle was very unsatisfying.
I had put in a full flipper re-build kit, but there was still buzzing on flipper hold. (I know polish the end stop or some crap)
Also the hold power was just awful, I could not even deflect a ball with flipper up without the flipper collapsing like a wet noodle.
Also the flipper could barely send the ball back up top even with a super low 3.5 degree playfield slope.
OK, I've read all the little tweaks that might be necessary to eliminate buzz and so forth, but there is no way those tweaks were going to make these old flippers satisfy my needs. I have also read all the caveats about increasing flipper power and blasting plastics and targets to smithereens.
I decided to go ahead and put a sledge hammer to the problem and convert these flippers to DC just to see what happens.
First, I know DC coils are much more efficient than AC coils just due to the nature of magnetism. (modern games ALL use DC coils)
Also the DC power to the coil can be reduced to get the same impact as an AC coil. (without the AC buzz)
My first idea was to find out how much power the A-5141 coil was using being driven by AC.
I measured the AC current through the series hold+main coil at 1.4 Amps.
I am not concerned with the main coil current since it is only present until the EOS switch opens - only a fraction of a second.
So, now I have an idea what the normal power is expected by the hold+main coil.
If I hold the flipper up the heat of the coil starts to build, 18W is a lot of power.
Correct AC power equation:
(1.4 Amps squared = 1.96 * 9 Ohms = 17.64 Watts)
Now I can start to design a circuit that would provide less power using DC and get the increased holding power with reduced heat.
With DC circuits it is very easy to calculate the current flow (unlike AC circuits due to impedance) with simple Ohms Law.
Below is a diagram showing components I selected and the measurements I took.
Note the hold+main coil current is less than the AC powered coil current, but with much more holding power.
I tested the circuit by holding the flippers on for a very long period of time feeling the coil temp with the playfield up.
I did use a very heavy bridge rectifier (25A / 100V) and a 50W 10 ohm resistor), since I am a fan of overkill if it does not cost much.
The EOS switches need to be adjusted to open pretty quick, but that is a matter personal preference on how much of that extra flipper kick you really want.
In summery I got some real flipper satisfaction and I set the playfield slope to 5 degrees for better action all the way around.
As a precaution I added Fender washers to all the plastic corners. (no drop targets on this game)
I am super happy with the improvements.
Bud
Gottlieb Flipper DC flippers (resized).JPG