All right, not going to lie, I am still pretty pissed as I write this so please bear with me if I seem a bit sharp around the corners.
So, lastnight, I was trying to figure out how to get the BG ramp to stop shifting from left to right so much. I remembered bigd1979 has shown adding a small doughnut washer to the pivot point of the BG ramp (between the metal bar and the E-clip that allows the ramp to pop up and down). I did the same modification, and all of a sudden the ball wasn't almost not making it up the ramp. Perplexed, I went to remove the washer, only to have the e-clip come off and go somewhere behind the BG head.....
So, the only way to get to that area is to remove ALL the plastics and interconnections behind the BG head to remove the big main "prison fence" plastic that is underneath the BG ramp. As I am starting to do that, there is a similar rod that connects the solenoid responsible for raising and lowering the BG ramp to the ramp itself. That rod has 2 of those e-clips as well. Guess what came off.....YEP....one of THOSE clips....
So I had to take apart absolutely everything in the BG area short of the main left ramp, and I mean nearly everything. I have to remove the flap portion of the ramp out of the game entirely, and I had to remove the solid steel ball guidlines that help direct the ball up the flap ramp to the main left ramp.....
So, I finally find both clips that came off. After tweaking them, I finally started to re-assemble the game, only to find out that my game would not properly go back together. I'll start to explain....
So, there are two metal guidelane walls that help direct the ball up the flap ramp and onto the main portion of the left ramp. These "walls" are held into the PF by hex screws on the top of the playfield - 1 I think for the left wall and 2 for the right wall. They also have threads that go through holes in the playfield and are secured by locking nylon hexnuts on the bottom - 2 for the left wall and 1 for the right wall. So to review, the left wall has 3 anchor points to the PF: 1 hexscrew on the top with 2 locking nylon hexnuts underneath the playfield...and the right wall with 2 hexnuts on the top with 1 locking nylon hexnut underneath the playfield.
So, the pivot rod starts and stops at each of the metal guidelanes walls, and is secured with an e-clip on each side. On my game now, if the pivot rod runs through just one of those two walls and the flap ramp, everything behaves as it should. To run the pivot rod through both metal guidelane walls, I have to be pretty forceful and force all 4 holes (1 for each guidelane wall, and 2 for where the flap ramp meets the solenoid responsible for raising and lowering it) to line up. If I get the pivot rod through one of the metal guidelane walls and through both holes on the interlink arm, everything is good. Getting the pivot rod through BOTH walls is quite a challenge; I have to force the the 4th and final hole to line up with the rest of the assembly. Once I do this, the flap ramp is pushed nearly all the way to the right, and it starts to hang in mid air on its own as if the whole assembly is under high tension, and it will NOT return flush with the playfield until I remove the pit rod from one of the two metal guidelane walls - then everything loosens up, and the ramp flap operates smoothly.
Here is a picture of the end of the pivot arm not lining up correctly with one of the two metal guidelane walls. Look directly behind the flap ramp on the left underneath the screw on the top of the ramp flap.
20160305_065649_(resized).jpg
the flap ramp has a tendency to hang in mid air as if it is getting caught. The reason this is happening is my flap ramp is pushed VERY far to the right as shown in this picture:
20160305_060015_(resized).jpg
** - Please note - in this picture, the metal lanes and the plastic of the main ramp are "staggered". That has since been corrected with the metal lanes inside the plastic lanes of the main left ramp. - **
Unfortunately, I did not take any "standard" picture before disassembly, so I don't have a clue of the flap ramp's normal resting position.
Guys, not going to lie, after working a 12 hour day to come home and play my game only to spend 4-5 hours on this having to disassemble all of this and having a $6000+ game in pieces has me pretty frustrated. My ramp entrance got scratched up from the metal guidelane walls, everything has finger prints on it, hardware is all over the place with no "home" pictures taken to show how it all goes back together. I just want the ramp flap to operate freely as it should, and I can't seem to make that happen.
Does anyone have any ideas at all? If anyone does, please help.
I'm not incompetent or an idiot - just something does not seem to be lining up right. I shouldn't have to FORCE all 4 of those holes to line up right; they should come together pretty smoothly, but that is just not happening....
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