Quoted from chuckwurt:here’s a pic I took. See if yours looks like this. You can see, mine is not touching that plate, but is very close. [quoted image]
I fooled with this for a couple more hours today (thankfully I'm on Christmas vacation and can waste extra time on it )and made some progress, but it's honestly hard to tell whether it's dialed in correctly. I put another washer just below the magnet (per the factory document) behind the ramp to move it out more. With the better ruler, I was able to tell it was not out far enough. Now it seems to be out about 1/32" or possibly even 1/16" or so, like it is supposed to be. The diverter is just about 1/32" below 2" and the distance to the wall is right at 25/32". This seems to be about the best combination, as it sometime works a few times in a row, and I was able to lock 3 balls to the wall a few times. But then just when I think it's dialed in, I'll get a few failures in a row after that.
I'm leaving it where it is for now, and will just have to do without the feature working reliably it seems, or I may end up pulling what hair I have left out of my head. Honestly, I have a 51 year old Mustang that is less frustrating to work on than this feaure .
The only other possibility I can think of might be that after testing for 2 or more hours, that the flippers were fading a bit, but it's hard to know if that was a factor. I'll have to see if it works well after its cold again tomorrow, and if so, maybe get the fans?
Or, would it help to just turn up the power on the flippers a little? Would that compensate enough if flipper fade is the issue? It does seem like if you get a particularly good shot up the ramp with good power behind it, is when it works well. Maybe the flippers after warmed up just don't push the ball hard enough up the ramp?