(Topic ID: 118531)

Stern Star Trek: Warp Ramp LED Mod

By Zitt

9 years ago


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  • 15 posts
  • 7 Pinsiders participating
  • Latest reply 9 years ago by harbngr
  • Topic is favorited by 1 Pinsider

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#1 9 years ago

One of the areas that I thought could use some improvement on my Star Trek LE was the Warp Ramp LED. I finished this mod tonight and detailed the event on my Blog @
Pinball-Mods.com. Specifically; I always thought the two SMD red LED didn’t quite fit where it was placed in the machine. Here's a photo of the install which I borrowed from Kawydud in this thread:
15914273453_745d5f882f[1].jpg15914273453_745d5f882f[1].jpg
I'm not sure what's going on in this picture... I'm not sure if his camera blurred the leds; or if he was running some diffused LEDs. On my machine; the LED is a "retro" blub-style with a clear round lense.

The plan was to “replace” the LED round lens with a laser cut lense which duplicated the artwork on the insignia’s plastic. To this I disassembled the plastic by removing the four screws… and took the plastic to my HP scanner where I scanned the art into my computer. Then using Corel Draw, I traced the Red Arrow from the plastic art. I recreated the arrow using red; then added the black border around the plastic to block light and give a round area to mount the new LED. Once I had the recreated arrow; I broke it into two laser cut pieces. One would be cut out of the matte/diffused Red acrylic which was used on the Stern Star Trek Pop Undercaps. The second would be cut out of 1/8″ opaque black acrylic – this piece serving as an outline for the red piece and support from the LED.

I took these files to Techshop.ws where I laser cut several of each piece for experimentation later at home. Once the laser cutting was complete; I used the black cad files to laser etch some 1/4″ plywood to act as an assembling aid/surface. When I got home; I used the plywood and some wooden toothpicks to clamp the two pieces together:
16346768598_87ef4cf4d4[1].jpg16346768598_87ef4cf4d4[1].jpg

I then cut the round lens off the original LED using a new XACTO knife and then using some two part 5minute epoxy; I glued the lamp to the new lense:
15914271083_9369cdf6f4[1].jpg15914271083_9369cdf6f4[1].jpg

I allowed the epoxy to cure for about an hour. I then reinstalled the plastics and the new LED assembly:
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I’m really quite happy with the way this turned out. It defiantly spruces up the warp assembly. IF I had any critism on this... I wish the Matte Acrylic would have done a better job of diffusing the light... but overall; I think it's much better than the original bulb.

Limited units in-stock now at:
http://pinball-mods.com/oscom/product_info.php?products_id=36

1 week later
#5 9 years ago

Limited units in-stock now at:
http://pinball-mods.com/oscom/product_info.php?products_id=36
I'll continue to assemble and add stock over the weekend.

#6 9 years ago

Chris - yours shipped today via FC usmail. Thanks!

#8 9 years ago

These went out of stock today... but I've assembled a few more. As I stated; I'll be periodically adding new stock as I assemble them.

#9 9 years ago

Dan and Mark... Your LEDS are at the post office

#10 9 years ago

https://pinside.com/pinball/forum/topic/for-sale-rest-in-peace-nimoy-sale
10% discount with a matching 10% donation in honor of #LeonardNimoy to the COPD Foundation.

#13 9 years ago

See the store page:

To install this LED in the proper orientation carefully use the arrow to twist the #44 lamp base using a counter-clockwise direction (opposite of the clockwise twist to install the lamp). Twist the rotate-able lamp base using this method until the LED's arrow lines up with the art of the warp ramp plastic.

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