Quoted from ruralcollector:Lots of variables with powder! A lot more frustrating than I ever thought it would be when I first started. Best lesson I learned is the more you invest in your setup the more consistent and efficient it becomes. You are most welcome and hope you find your match!
Thanks for the tip of "splatter black", I checked my swatches and of course I did not have one, so I ordered it. I checked on the powder coat forums, and a few others were having issues with Coal Black and switched to splatter black and have been very happy with it. We upgraded all of our equipment from our experiment stage, and we have been having pretty good luck with most powders, but we only do a few.