Quoted from Mr_Outlane:How do you explain it?
If you got a better suggestion, lets hear it! That is why I posted this!
I would be very surprised if heating was a problem in the plunger coil. This coil is only powered at intermittent times, so it's unlikely to heat that much, unlike flipper coils which are use pretty much non stop during a game. Unless I'm mistaken. Did you measure temperature over time to see if it indeed heats up significantly ?
I would check the amp level going through this coil, if you have the equipment (probably need an oscilloscope with a current probe) to see if this degrades over time. I need to check on the schematics to understand how it's driven but I assume there is a command transistor. Check it and potentially replace it (although at this point probably premature).
Others might chime in to provide guidance
Regards