Quoted from BlueStreakBob:On start up, the score reel sometimes turns for long periods of time and the bonus unit is clicking the reset relay repeatedly even though the bonus has reset.
Sorry, I don't follow your description. I think you're mixing score reel and score motor here. And what do you mean the bonus unit is clicking the reset relay? Do you mean they're both clicking on and off while the score motor turns? And which reset relay? There are three of them.
Quoted from BlueStreakBob:"Sometimes the 1000s score reel resets, sometimes it advances a few thousand and doesn't reset but the relay is always energized now after the score reel stops turning. Eventually the score reel stops turning, the 1000 chime rings once and the 1000 score relay remains energized.
If the 1000 point relay is always energized that might explain why the game has trouble resetting. That might be a good place to start.
Also, check the wires on your match unit. On one side they're folded over in a way that some might be touching. Try bending all the wires so they stick straight out from the board.
The match function can be disabled by removing the jones plug adjustment. Try disabling it to see if that makes any difference.
/Mark