(Topic ID: 134433)

Soldering a microswitch

By JohnnyHK

8 years ago



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#1 8 years ago

I had to replace a couple microswitches in my MM last night and the soldering was a real struggle so I'm wondering if anyone has any tips for doing this.

I could solder the diode across the terminals on the bench, so that part was easy. However, soldering the two wires to the NC terminal was a pain as the switches were under the wiring loom so I couldn't do the soldering with the switches screwed down and I ended up awkwardly clamping them to something near by. Even so, it felt like I was one hand short as I needed to hold onto the wires, the solder, and the soldering iron as it seems these wires don't firmly attach to anything as the diode uses the hole in the NC terminal.

Any tips for making this easier?

#2 8 years ago

well its best to bolt down the switch and clear all surrounding wires etc as best you can. Presolder the diode up on the bench .. Set up the wires after pretinning them so they rest where you need them heat and hold...should be that easy. Might have to add solder if a little light ..but thats it.. no easier way my friend.
Good luck

#3 8 years ago

For wires that don't want to stay in place I keep one of these in my toolbox to hold the wire... Clamp one end to some bracket, the other end to hold the wire in place. Shrink wrap tubing on the alligator clip so you don't damage the wire insulation. https://www.etsy.com/transaction/1036609892

#4 8 years ago

Sometimes I use my hemostats to hold the wires and lodge them into a wire loom/harness to hold them fast while I do the soldering and holding.

#5 8 years ago
Quoted from DefaultGen:

For wires that don't want to stay in place I keep one of these in my toolbox to hold the wire...

That thing is cool beans...

#6 8 years ago
Quoted from Hawk007:

well its best to bolt down the switch and clear all surrounding wires etc as best you can. Presolder the diode up on the bench .. Set up the wires after pretinning them so they rest where you need them heat and hold...should be that easy. Might have to add solder if a little light ..but thats it.. no easier way my friend.
Good luck

So you add enough solder to the wires when you're pretinning them so that you don't normally need to add more when soldering them to the terminal, is that right? That would free up that third hand.

#7 8 years ago

yes exactly. You should have already pretinned the terminals where the wires go when you soldered the diode on as well. Really makes things easy ...just pretin, get everything ready....heat and hold.

#8 8 years ago

Just don't solder the switch 'upside down' to prevent solder or rosin from getting inside the switch body and mucking things up.

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