(Topic ID: 98699)

Show us your test rigs!

By galaxian

9 years ago


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  • 37 posts
  • 27 Pinsiders participating
  • Latest reply 4 years ago by lordloss
  • Topic is favorited by 30 Pinsiders

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    Test rig D.JPG
    Test rig A.JPG
    Test rig B.JPG
    Test rig C.JPG
    64_switch_tester.jpg
    bally_testing.jpg
    image-66.jpg
    image-569.jpg
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    Test Rig BAD Opto.jpg
    Test Rig GOOD Opto.jpg
    TZ-Clock TESTER.jpg
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    RadioShack22-812 PC Interface 46-Range Digital Multimeter.gif
    Daumen hoch.jpg
    #1 9 years ago

    Please post pictures and details on the test rigs you have created.

    #2 9 years ago

    Reserved

    #3 9 years ago

    Very interested in this. I am trying to design my Early Bally SS test rig. I've seen may variations on this but always looking for more ideas.

    #4 9 years ago

    I mostly work on old WMS solid state machines, sys 3 to 7 and these are pretty useful.

    IMG_2514.JPGIMG_2514.JPG

    The pen has two leds back to back in parallel, useful for probing cpu and driver board logic level. The led bar graph is used for;

    solenoid outputs: plug onto driver board 2J9, 2J11 or 2J12 clip lead to 5V +ve on board - used to test driver board out
    spec sol inputs: plug onto 2P13 with gender changer, clip lead to 5V +ve on board - used to test pf switch inputs
    switch col drive: plug onto 2J2, clip lead to +ve on board - used to test switch col outputs
    switch row returns: plug onto 2P3 with gender changer, clip lead to +ve on board and can test pf switch row returns

    You can find out a fair bit with just these simple bits built for a few $.

    #5 9 years ago

    Here's my wpc test fixture and instructions to build one of your own via the link.

    http://pinballrehab.com/1-articles/solid-state-repair/board-rework-test/243-building-a-wpc-test-fixture

    wpc-text-fixture.jpgwpc-text-fixture.jpg
    #6 9 years ago

    Easier to just link the video.

    -Hans

    #7 9 years ago

    This is for Bally -17/-35. But i also have similar rigs for Wms sys3-7, WPC, system11/DE, Gtb system3, Gtb system1, Gtb system80, and for some reason, Game Plan.

    corrosion_8.jpgcorrosion_8.jpg

    #8 9 years ago
    Quoted from cfh:

    This is for Bally -17/-35.

    Now THAT is what I am talking about!

    #9 9 years ago

    How do you store all of those?

    #10 9 years ago
    Quoted from MArmour:

    How do you use all of those?

    Fixed your question...

    #11 9 years ago

    I wish I had the space for that kinda setup

    #12 9 years ago

    I wish I understood 10% of what these guys know.

    #13 9 years ago
    Quoted from flashinstinct:

    I wish I understood 10% of what these guys know.

    Ditto

    16
    #14 9 years ago

    There are six stored in the pic below, and the Bally -17/-35 stays out, as does the system80 rig.

    image.jpgimage.jpg

    #15 9 years ago

    image.jpgimage.jpg

    Sys 3-7

    image-89.jpgimage-89.jpg

    WPC 89 / WPC-S

    image-136.jpgimage-136.jpg
    WPC-95

    image-447.jpgimage-447.jpg

    Sys 9/11

    #16 9 years ago

    I'm more envious of the test rigs shown here than I am of the people posting all the shots of their game rooms filled with pins.

    There's just something about fixing things that is so unbelievably satisfying.

    #17 9 years ago
    Quoted from RDM:

    I'm more envious of the test rigs shown here than I am of the people posting all the shots of their game rooms filled with pins.

    Daumen hoch.jpgDaumen hoch.jpg
    #18 9 years ago

    WOW these are impressive.

    #19 9 years ago

    Very, very impressive.

    #20 9 years ago

    IN TOTAL AWE!!!!!!!!!!!!!!!!!!!!! Just amazing... among the gods

    #21 9 years ago

    Space is a huge concern. Clay has the right idea, with his plywood boards that he can pull in and out and save on bench space.

    I'm out of bench space - and looking for a factory 3-6 fixture. Plans are being made to add a 2nd workbench in my workshop.

    Most folks don't need these. It'd be majorly overkill. When you go through a lot of games, or do a lot of board repair, they become very valuable.

    The main reason I like the factory test rigs is the burn-in feature.

    If I want to have it load test a certain solenoid on a driver board, I can have it do it repeatedly for 10 days if I so desire.

    Or, I can throw it in 'auto burn in' mode, and it cycles through all the tests, repeatedly, until I tell it to stop. The sys 9 fixture is set up with a knocker, and when it runs through the solenoid test, it knocks on every solenoid. That way, it has an actual load. The other testers use large resistors to provide the load.

    When I do a board repair, I like to let them run for a few hours and get up to temperature, and be sure the board still functions when 'hot'. I did a WPC MPU last week that had corroded, and while it looked and tested out great, after running for about 3 hours, one switch column stopped working. As the materials expanded and contracted, a trace on the board 'opened' and no longer made contact. If I'd just bench tested this, or game tested it, for a game or two, it would've never heated up where I could find the fault.

    The other nice thing is, if you're testing with a ROM for a specific game, it may not use every switch in the matrix. Earlier games like Funhouse, Hurricane, etc did not use the full switch matrix - so if you needed something on the 8th column, for example, you cannot test it with a Funhouse ROM.

    Once you look at a factory test fixture, you quickly realize they are not much at all, other than a transformer, wiring harness, a few buttons/switches/lamps/leds for testing, and a well thought-out cabinet so you can access what you need easily. The WPC-95 fixture is actually open under the PCBs, so you can swing it up, and change a transistor on the fly, if you wanted to!

    #22 9 years ago

    I love the old Williams system 4-7s.
    Here's my test rig. It runs custom code for the various tests.
    More info here: http://www.smokingcircuit.com/williams-system-3-6-test-fixture.html

    image.jpgimage.jpg

    #23 9 years ago

    If you were attempting to make me any less envious, your attempt failed John.

    #24 9 years ago

    I use lamps for most test fixture's lamps. that is identical load. on the coils i use coil voltage and a 10 watt 10 ohm resistor and a lamp. That is essentially what i coil is (a large resistor.) I also have a knocker installed on all test fixtures but i don't use that much. it's just too noisy.

    #25 9 years ago

    Here is my very special tester for testing the Twilight Zone clock board.

    TZ-Clock TESTER.jpgTZ-Clock TESTER.jpg

    Here the test of a board that had no faults in Test-Mode, but the board did not work reliable in the machine.

    Measurments with the test rig showed, that 6 of the 8 optos were bad.

    Opto 1 was good:

    Test Rig GOOD Opto.jpgTest Rig GOOD Opto.jpg

    Opto 2 was bad:

    Test Rig BAD Opto.jpgTest Rig BAD Opto.jpg

    #26 9 years ago

    Here is a test rig I built using an old EK cabinet. It can test Bally MPUs, SDBs, lamp driver boards, and displays.image-946.jpgimage-946.jpgimage-569.jpgimage-569.jpgimage-66.jpgimage-66.jpg

    #27 9 years ago

    Holy Moly!

    #28 9 years ago

    Holy moly indeed! Looking good guys!

    Funny, I was just admiring Clay's rig on the latest pinball ninja vid. I try to keep one game from most systems around so I can swap boards out. I need to find some donor games to make these fixtures except I can't help but fix every dumper I buy.

    #29 9 years ago

    These are amazing!

    I don't even have time to play much less make/use these rigs.

    #30 9 years ago

    I don't have a complete "RIG" for any one system, but I've slowly been developing some test equipment when my own needs have called for it & also offering many of those creations for sale. When something you need doesn't exist, you create it!

    Classic Bally/Stern Test Equipment

    bally_testing.jpgbally_testing.jpg

    64 Switch Matrix Tester (one of my newest creations):
    https://pinside.com/pinball/forum/topic/announcing-for-sale-64-switch-matrix-tester-from-pinitech

    64_switch_tester.jpg64_switch_tester.jpg

    Many people aren't aware of some of the tools out there that exist and can make your life a TON easier with diagnosing pinball machines. These types of posts help to give people ideas & exposure to the diagnostic equipment already available. I've seen lots of people creating their own stuff because they didn't know the tool existed -- sure some people would still create their own for the fun of it, but the fact is there's not much exposure to test rigs or diagnostic equipment, or much talk about it really. I find it interesting to see what other people have come up with or quicker ways to diagnose issues. So, thanks to the OP for the thread, both as a creator of some equipment & as someone that just wants to see other people have an easier time diagnosing issues!

    ---
    http://www.pinitech.com - "Pinball Inspired Technology"
    Kits, upgrades and test equipment for pinball machines

    #31 9 years ago

    I find test equipment design at work to be extremely boring. But this, this is some very cool TE.

    #32 9 years ago
    Quoted from acebathound:

    I don't have a complete "RIG" for any one system, but I've slowly been developing some test equipment when my own needs have called for it & also offering many of those creations for sale. When something you need doesn't exist, you create it!

    Pinitech has some great test products as does Siegcraft: http://www.siegecraft.us/presta/index.php.

    #33 9 years ago

    This test gear is great. If I did a ton of board work, I'd absolutely have some home-made stuff by now. This actually perks my interest in finishing up my PT2399 Centaur SIA DIY project for the community.

    #34 9 years ago

    Something I threw together to help me, pinball in a suitcase for System 80, it's not much but I use it a lot.

    Steve

    Test rig C.JPGTest rig C.JPG
    Test rig B.JPGTest rig B.JPG
    Test rig A.JPGTest rig A.JPG
    Test rig D.JPGTest rig D.JPG

    #35 9 years ago
    Quoted from blownfuse:

    Pinball in a suitcase for System 80, it's not much but I use it a lot.
    Steve

    Nice! I have seen a few other people do the suitcase style test rig and it seems like a great idea. Your setup looks very clean.

    1 month later
    #36 9 years ago
    Quoted from terryb:

    Pinitech has some great test products as does Siegcraft: http://www.siegecraft.us/presta/index.php.

    I agree completely. Pinitech is a must have to test Bally early solid state boards and the Siegecraft products are a must have to test Williams System 3-7 boards. Siegecraft also has some new stuff for Bally, such as an inexpensive mod so that you can use LEDs in early Bally solid state machines.

    5 years later
    #37 4 years ago

    Anyone have a manual for this squawk and talk tester?

    91163680_222671772182615_2797892617470214144_n (resized).jpg91163680_222671772182615_2797892617470214144_n (resized).jpg

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