brian,
you have one of the original clocks with the dual colored LEDs, correct? (red/green)

I watched your video and would suggest this. hold down button 3 and then power the clock on. continue holding down button 3 until you see the first [of many] setting configurations. let them cycle until the proper one displays and then press button 4 to lock in the setting.

if that doesn't work, shoot me your mailing address and I can update an SD card (I have a neighbor that has one of the older HUB08 clocks), make the necessary changes and then mail it off to you. you can then return your original sd card to me

ps
you may want to make sure that the button you're pressing and holding [on power up] is indeed button 3. in many of my clock designs the pc boards are reversed or rotated so button 3 isn't necessarily the 3rd button (from left to right

what expansion board are you referring to? the EXP one? A=1, B=2, C=3 and D=4
I know that on the remote fob, the buttons are in a weird order as well

linus (limpan here on pinside) mentioned that there was an issue with one of the previous image files and that using a 4GB (or higher capacity) SD card solves this issue.

I've had no issues updating the newest image file (132) onto a transcend 2GB SD card, however I do not have any sandisk 2GB SD cards on hand to see if the problem exists with that brand

it's possible that your sd card is corrupt. the same screen displays and doesn't proceed to the actual clock display if the sd card is not installed