Quoted from Mrawesome44:I have yet to see any guides or videos on how to pop ted or break down the playfield and ive been searching for a long while
I tried to do one when I had Ted out last month but none of the video came out well.
Here is what I can recall from memory:
1) Begin with the metal habbitrails, on red's side first, then the crossover, and finally the "falling rocks" shooter ramp. There are several switches and lights attached to that one, but everything is on a connector and easy to find while you are pulling it off. There are a couple screws along the edge that can be a bit tricky to get to, a long extension helps a ton. The front of the ramp has 2 flat head screws under the playfield that hold it down.
2) Next, take red's and ted's helmets off and remove the faces, be careful with these as they are unobtainium, they screw in on the sides of the faces under the helmet and slide out.
3) to remove ted's ramp, you will need to remove the diverter arm entirely, find the link arm under the playfield, loosen the allen screw and slide the arm out. Unplug everything and remove the needed screws. You need to do this before red's as there are ramp flap screws under the ted ramp where the ball returns to the playfield when the ball does the full orbit shot around ted.
4) remove red's ramp. There are some lights and switches to deal with, but they just unplug. There is a tab on this ramp that sticks out the back of the flasher apron into the diverter bracket, you can just loosen the screen and hold the diverter arm out of the way while you slide the ramp out. Don't forget the ramp flap screws in the back.
5) there are a couple of blue plastics you will need to remove to get easy access to the dozer bolts, take these out.
6) remove the dozer opto board.
7) the dozer lift arm is attached to the motor cam with a spring that wraps around it, unclip from one end and let the arm free.
8 ) there are 2 bolts on either side of ted for the dozer, undo these. a ratcheting wrench or low profile ratchet will help here. Lift the dozer out.
9) you will need to unbolt the lock eject solenoid assembly under the playfield to the left of ted to clear for the next step...(4 screws)
10) remove the subway from under ted. (4 screws)
11) unplug and unbolt the mouth motor bracket under ted, (4 screws.)
12) the link arm from the motor to the jaw has a notched keyway, you should be able to rotate the gear a bit to free it from ted's jaw.
13) remove all screws and spacers on the side of ted's frame.
14) Unplug and unbolt ted from underneath. he will wiggle out from the playfield.(4 screws) on mine only one is a machine screw with a t-nut and the others are wood screws. Dunno if this is normal, but pay attention on yours.
This is just of the top of my head, I might have missed something but I think I have it all in there.
Red is pretty much just removing the helmet, face and back of head plastics from above and the screws that hold them, remove the mouth motor from underneath, unhook the jaw link, pull the 4 screws from red's base, and she wiggles out.