Ok, so it's an intermittent issue. It could be that the switch causing the problem is just barely closed, or gapped too close.
I don't follow. So it missed the 1100 replay award two out of three games?
If it awarded at 300 when only 1100 was set it's likely because of the switch I highlighted earlier.
What 6 solenoids?
Quoted from Anindyfan:Also setting the free games at 400 only, the first game no issues, the second game it hit at 170?
Does Swing Along have a 400 award level or a 1400 award level? Flying Chariots shown above doesn't have a 400 level.
Also, when you got the award at 170, was it when you stepped from 169 to 170, or 160 to 170, or 70 to 170? A replay should only be awarded when the 100 point relay fires so an award while stepping from 70 to 170 could be possible. In any event, stick to 100 point increments for now to keep things simple.
Do you ever get an extra replay when the only award level is set below 1100?
Have you tried blocking the red 2B relay switch above with a piece of paper and setting only one award level above 1000? That should prevent the award from happening but also all the extra awards. The 2B relay is likely in a bank of trip relays in the bottom of the cabinet.
Also, make sure you understand how the jones plugs work. There are two different sets of plugs you can put into the socket. One is for replay levels up to 1000 and the other is for replays over 1000.