Quoted from slochar:I rebuilt all my F2K posts behind the 5 bank using studs and Tnuts but I also stopped using the PBL ones because they kept snapping. I'll have to take a look at what studs I did end up using, or if used longer Tnuts, or maybe I recessed them - I don't remember because it was 15 years ago or so that I did it. They aren't loose though, so apparently something came out ok. My inclination is that there's more than 2 threads holding these on.
I likely used the studs from a motordome playfield as I had just picked a populated scrapper PF of that title up at pinfest for $20. This is before people realized that a $20 populated playfield (even with the plastics removed) has about $300 worth of hardware and parts on it. (Ah, the good old days)
I'm pretty sure that there's lots of sizes of the studs with differing threaded portions. PBL's AFAIK are the modern Stern variety only, with the integrated washer at the top, vs. the older style from the 80s/90s that are just the captive nut.
Follow up to my own post, the PBL stern posts end up having about 1/8" of threads in the commonly available T-nuts, which is not enough. Tall classic Stern posts are about 1 7/32" tall with my kind of sloppy measuring. (Hold the rule next to post in my hand and eyeball it). The nuts are listed on most sites as having 1/4" of threads available.
The machine thread modern Stern post is 1" 7/32" below the washer, which yields the 1/8". Not enough.
Random sampling of posts from the 80s/90s that I pulled off parts playfields and cleaned up/used:
The shortest vintage post is from a Bally game, it's copperish in color, and the distance below the nut is 1 15/32 - so almost 1/4" longer than the new stern. 3/8" would be the meat into the Tnut. That's probably adequate for some applications where there wouldn't be a rubber pulling the post horizontally.
Then a couple random ones I pulled out measured even longer - 1 19/32" and 1 21/32". Either of these would be ideal.
https://www.marcospecialties.com/control/keywordsearch?SEARCH_STRING=post+stud
Here's all the post studs Marco carries, they aren't cheap.
https://www.pinballlife.com/search.html?Search=post%20stud
Here's the pinball life studs, again, hard to tell which one would work if any. I don't think the modern stern ones would be appropriate here, though, as I still had a couple of those around and they are by far the shortest.
Threading a 2" bolt with a spacer of a nut on it through a Tnut is probably the best if you want the carriage bolt look but without the carriage bolt spinning issues, but with the added strength of the Tnut. Of course, the inconvenience here is that if you teardown in the future, you have to back all those off the bottom as well as removing the nut from the top.
You can definitively get machine studs that will fit into Tnuts with the posts though, you just have to be careful what you're using. I don't know what pinball resource carries in this department because other than the stern posts I got from PBL (specifically for this F2k swap way back when, and I ended up not using them because the shear strength was less than the vintage studs) I've never had to buy them because of the parts supply from the parted out PF's. If you follow cottonm4 's advice and make sure the stud threads are flush or protruding a little I think you're ok, having the threads protrude more than a couple isn't going to add any strength to the connection.
In related trivia, everyone thinks split washers, star washer, or nylock nuts don't back off in high vibration environments is encouraged to search youtube for fascinating engineering videos of why this isn't true. I was surprised as well - this is apparently why aviation nuts that MUST NOT MOVE use some kind of wire or pins to hold the nuts in place - cotton would know more about that.