deep breath.
Were you able to verify that the bonus unit is stepping all the way to zero?
The circuit between the outhole switch and the outhole relay is actually sorta complex. To start with, lets make sure that the outhole relay does work. When it is energized, it should stay energized for a time. In order for this to happen you need two more things to be correct. Once you feel they are correct, to test, you can manually activate the outhole relay to see if it stays energized while the motor travels about 180 degrees.
- the keep alive switch on the outhole relay needs to be functioning properly, this is a switch that closes when the relay energizes and has a black/blue wire that should be common the outhole relay coil and a blue/red wire.
- The 5B motor switch must be functioning properly (this is the center make/break switch on the #5 motor cam)
Now, let's make sure the the outhole relay is ready to energize at all. You need two things to be in the proper positions.
- the bonus unit must be at zero. This is very important.
- The 6B motor switch must be functioning properly (this is the top Make/break switch on the #6 motor cam)
If you are sure that all of those things are working correctly, we can step back and examine all the steps necessary for the outhole switch to engage the outhole relay. The outhole switch is actually part of the chain of events that will engage the Bonus Relay. And before we get too deep, we can eliminate one switch from this chain by setting the tilt adjustment jack to "Ball" This will leave us with three things to worry about.
- the outhole switch itself needs to be functioning properly
- A switch on the outhole relay needs to be functioning properly. Look for the switch with Gray/White wire and an Orange/White wire. It should be Normally Closed.
- the IndexE motor switch must be functioning properly. This is the top make/break switch on the Index cam
Once all of these switches are verified, the Bonus relay will energize and begin the process of stepping down the bonus. Once the bonus reaches zero, the outhole relay should engage.
For the bonus to step down properly, you need these things to happen
- the switch on the bonus relay must be functioning properly. It should have a blue/red wire and a yellow wire. It should be normally open.
- The make break switch on the Double Bonus Relay must be functioning properly. It should have a red/black wire, a red/blue wire, and a blue/red wire.
- Depending on whether you are in single bonus or not, you'll need one of two switches to be functioning properly
- If in Single bonus: motor switch 4C (this is the center switch on the #4 cam)
- if in Double or triple: motor switch ImpulseD (this is the top most switch on the Impulse cam)
When the bonus reaches zero, the outhole relay should then energize. when the outhole relay energizes, it is finally time for the ball release coil to do it's thing. For that to happen we need
- The make/break switch on the outhole relay to be functioning properly. The wires relevant are yellow and gray/green
- Motor switch 4A must be functioning properly. This is the bottom switch on cam #4
The bonus unit cleanly getting to zero position is still the key to all of this. Everything else is just switches and are easy to verify. But the bonus unit getting to zero and doing so correctly is what you need. What I've covered here is the process of getting from the ball in the outhole to serving the ball back to the shooter lane (assuming it's not game over, that's handled through a different process)
If the bonus unit isn't stepping cleanly to zero, there is a series of switches that we can look at for that as well, but before doing that, do your best to visually inspect it. Make sure it is clean and resetting as far as it can. Make sure that it's not opening it's zero position switch until it's all the way at zero. I've seen games where the zero position switch has been messed with on a stepper and put back incorrectly causing the reset coil to stop pulsing before the stepper reaches zero.
Good luck! report back!