Quoted from Aniraf:Does anyone have an idea what may have failed?
Bad bridge rectifier in the backbox.
Quoted from Aniraf:Does anyone have an idea what may have failed?
Bad bridge rectifier in the backbox.
Quoted from GRUMPY:Bad bridge rectifier in the backbox.
Do you happen to know which one? I have the Inkochnito's Bridge Board for the power. Could that be failing?
Quoted from Aniraf:Do you happen to know which one? I have the Inkochnito's Bridge Board for the power. Could that be failing?
Check for voltage on the purple and black wires that come off of the board. Should have @ 18 volts dc.
Quoted from GRUMPY:Check for voltage on the purple and black wires that come off of the board. Should have @ 18 volts dc.
Are you talking about these wires? I am getting 3.2 and 3.3 bolts on the purple wires circled.
1F453F4E-4EA5-45DA-A005-5333B1E5FADC (resized).jpegQuoted from Aniraf:Are you talking about these wires? I am getting 3.2 and 3.3 bolts on the purple wires circled.[quoted image]
No the purple wire that come from Inkochnito's bridge rectifier board.
Quoted from GRUMPY:No the purple wire that come from Inkochnito's bridge rectifier board.
You were 100% correct. I had another bridge board and that fixed it right away. I need to contact Inkochnito and let him know this nord failed. I bet I can get replacement rectifiers.
Ty very much!
Quoted from Aniraf:You were 100% correct. I had another bridge board and that fixed it right away. I need to contact inkochnito and let him know this nord failed. I bet I can get replacement rectifiers.
Ty very much!
Did you check the fuses on the board?
Quoted from GRUMPY:Did you check the fuses on the board?
I checked them for continuity but nothing else. I’ll get an ohm meter on them.
Quoted from Aniraf:I checked them for continuity but nothing else. I’ll get an ohm meter on them.
Did you remove them before checking?
Quoted from GRUMPY:Did you remove them before checking?
I removed them both. They both pass continuity and show 0 ohms on my meter.
Quoted from Aniraf:I removed them both. They both pass continuity and show 0 ohms on my meter.
Most likely the bridge rectifier went bad. It can be fixed tho.
Quoted from GRUMPY:Most likely the bridge rectifier went bad. It can be fixed tho.
Yep!! You rock. I just watched this video and sure enough the failing rectifier shows a value across the AC posts.
Now if only I can figure out where to buy these.
image (resized).jpgQuoted from Aniraf:Now if only I can figure out where to buy these.
https://www.greatplainselectronics.com/proddetail.asp?prod=GBPC3504W
Quoted from Aniraf:Even your google skills outmatch mine . Thanks again!
Playball!
Quoted from GRUMPY:Playball!
This is crazy, but the new bridge board is starting to fail now too. Something must be causing this. Any ideas?
Quoted from GRUMPY:Bad batch of rectifiers?
Certainly not impossible, but these were purchased at different times from different vendors. Is it possible for anything upstream to be blowing it?
Quoted from Aniraf:Is it possible for anything upstream to be blowing it?
This rectifier is good for 35 amps with the proper heat sink. It's fused at 8 amps. You should blow the fuse before any damage has occurred. Even if all the lamps in the lamp matrix were to be on at the same time it would only draw 16 amps. If you had a dead short, that may cause damage to the bridge. But if you have a short the lamps wouldn't come on at all.
Quoted from GRUMPY:This rectifier is good for 35 amps with the proper heat sink. It's fused at 8 amps. You should blow the fuse before any damage has occurred. Even if all the lamps in the lamp matrix were to be on at the same time it would only draw 16 amps. If you had a dead short, that may cause damage to the bridge. But if you have a short the lamps wouldn't come on at all.
Also I have full LED so the amp draw should be less. I need to get back over to the bar, maybe the second board just had a crap fuse…but I still think that is suspect. I am really confused by this one.
Quoted from FLASHBALL:PS = Power Supply
The board in the backbox that looks like this. Are your capacitors old? Have they ever been replaced? What is your voltage at the test points?[quoted image]
Quoted from Blackbeard:Yes. Likely needs rebuild. Post pic.
I replaced all of the caps on the power source. Works great. Thanks!
Quoted from Aniraf:Also I have full LED so the amp draw should be less. I need to get back over to the bar, maybe the second board just had a crap fuse…but I still think that is suspect. I am really confused by this one.
Ok, just got over to the bar…same issue with this bridge board. Same exact rectifier on this bridge board. The only thing that seems weird to me is the circled resistor on the power board was covered with a white powder. Idk how those broke resistors pop. Any more thoughts?
F213508A-A9C8-4A77-85D2-E85D13865F9F (resized).jpegD8AB01B7-E783-4EA1-BE1D-61AD71E109F7 (resized).jpegQuoted from Aniraf:Ok, just got over to the bar…same issue with this bridge board. Same exact rectifier on this bridge board. The only thing that seems weird to me is the circled resistor on the power board was covered with a white powder. Idk how those broke resistors pop. Any more thoughts?[quoted image][quoted image]
That is a "fire" resistor. They get hot and are packed in that little ceramic box for that reason. I doubt it failed. They are pretty tough plus super easy to test. Find out what the value should be from the schematic and test with your multi meter. My guess is that it is fine.
Quoted from Mad_Dog_Coin_Op:That is a "fire" resistor. They get hot and are packed in that little ceramic box for that reason. I doubt it failed. They are pretty tough plus super easy to test. Find out what the value should be from the schematic and test with your multi meter. My guess is that it is fine.
Ok, I should have tested it. I forgot to do that while I was there. Good to know that they probably don’t fail. Nothing else on the board looked visibly off.
Quoted from Aniraf:Ok, I should have tested it. I forgot to do that while I was there. Good to know that they probably don’t fail. Nothing else on the board looked visibly off.
If that resistor went bad the game won't work at all. Crazy that 2 bridge rectifiers went bad like this.
Quoted from GRUMPY:If that resistor went bad the game won't work at all. Crazy that 2 bridge rectifiers went bad like this.
GRUMPY you are going to love this…I got the new rectifiers today. I tested one, and everything looked great, so I removed the bad one and soldered on the new one. Once it was soldered in I tested it again. That time it failed. I was like WTF, so I tested the “bad” one I removed. Guest what? That one now tests correctly.
I can’t figure out how that would happen. Either the boards are somehow bad or the tests I am performing are incorrect. This is starting to get crazy.
Hello Aniraf,
Well, that's odd.
This would be the first to fail in 750 Bridge Boards.
You say the rectifier for the 18V fails.
Which diode of the rectifier fails?
From AC to minus or AC to plus?
I've looked a bit closer to the Bridge Board....
Would it be possible that there is a short between the fuse clip and the ground trace?
A solder splatter????
Kind regards,
Peter
www.inkochnito.nl
Quoted from Aniraf:Ok, just got over to the bar…same issue with this bridge board. Same exact rectifier on this bridge board.
Why don't you check the 2 connectors for the 18 volt side of the board. Make sure that you didn't clamp down on part of the insulation of the wire. This could cause a intermittent connection.
Ok, let me detail the test a little more. I have two bridge boards. GRUMPY suggested that the 18V rectifier failed, so I tested for 18V, didn’t see it, and swapped the bridge board. All of the lights started working again.
One day later, all of the lights went out. So I started testing the rectifiers directly. On both bridge boards, the 18V rectifier shows a continuously climbing value of 1.7 on my diode test for the AC to AC poles of the 18V rectifier.
The 34V side and the new rectifiers I bought do not show any value for AC to AC poles. In fact, the rectifier I removed (which was “failing”) now does not show a value for those poles.
On the newly soldered rectifier I also see a value around 1.4 to 1.8 when I test positive to AC or negative to AC. According to the video above, I should see something around .457 which is exactly what I see on the 34V rectifier and the one I removed.
I am doing all of my testing on a bench with no power running through the board. The bridge board appears to be in perfect condition with no solder splatter, dust or broken traces.
Thank you very much @inkochnito. I am sure there is something I am doing wrong as these are great products!
Is it normal for the game to fire the knocker several times when announcing problems (“check switch xyz” etc.) at boot?
Quoted from Aniraf:One day later, all of the lights went out. So I started testing the rectifiers directly. On both bridge boards, the 18V rectifier shows a continuously climbing value of 1.7 on my diode test for the AC to AC poles of the 18V rectifier.
Quoted from Aniraf:The 34V side and the new rectifiers I bought do not show any value for AC to AC poles. In fact, the rectifier I removed (which was “failing”) now does not show a value for those poles.
This is caused by the 2 caps on the 18 volt bridge, there are no caps for the 34 volt bridge.
Quoted from GRUMPY:Why don't you check the 2 connectors for the 18 volt side of the board. Make sure that you didn't clamp down on part of the insulation of the wire. This could cause a intermittent connection.
You should also look at the molex connector in the lower cabinet near the transformer for a pin that is not fully seated in the connector.
Quoted from spblat:Is it normal for the game to fire the knocker several times when announcing problems (“check switch xyz” etc.) at boot?
Yes.
Quoted from GRUMPY:This is caused by the 2 caps on the 18 volt bridge, there are no caps for the 34 volt bridge.
So you are saying that the behavior is expected?
Quoted from GRUMPY:You should also look at the molex connector in the lower cabinet near the transformer for a pin that is not fully seated in the connector.
I’m going to head over there this evening and I’ll go digging. I don’t know that it would explain the switching to a new board fixing it.
Quoted from Aniraf:I’m going to head over there this evening and I’ll go digging. I don’t know that it would explain the switching to a new board fixing it.
The switching of the connectors may have fixed it for awhile. Look carefully to make sure you didn't clamp down on the insulation of the wires.
Quoted from GRUMPY:The switching of the connectors may have fixed it for awhile. Look carefully to make sure you didn't clamp down on the insulation of the wires.
Ok, updating on the rectifier saga:
I went to the bar and took @grumpy’s advice and made sure to strip back all of the shielding on the 18v line and ground. Once I was certain that was clear I tested it again…no dice.
I noticed the the little green ground LED for the 18v side wasn’t lit, so I started poking around at the power board where the two grounds come from. No matter what I did I couldn’t get it working.
I decided to swap the bridge board with the one where I soldered the new rectifier. As soon as I flipped the switch, everything came alive!
We shall see how long it lasts. Hopefully I just ended up with blown rectifiers…but that seems way too odd for two totally different boards to have blown them. Inkochnito has awesome boards and there are no signs of any issues. I am still confused by what I am seeing.
Quoted from Aniraf:and made sure to strip back all of the shielding on the 18v line and ground.
Did you do the AC input side too?
Quoted from GRUMPY:Did you do the AC input side too?
I think I only checked the output side. That said, switching the board shouldn’t have fixed it. It ran for almost a year prior. If the shield was not cut right, wouldn’t I have seen this earlier?
Quoted from Aniraf:That said, switching the board shouldn’t have fixed it.
Anytime you move a intermittent connection it may start working again.
Quoted from Aniraf:Scratch my last post, it failed again. F!
Any ideas?
Do you have an image of the installed board?
Just to make sure all wires are in their right place....
When the board fails, do you have input power (14Vac)?
Quoted from Inkochnito:Do you have an image of the installed board?
Just to make sure all wires are in their right place....
When the board fails, do you have input power (14Vac)?
Not the best picture, but if you zoom in you can probably see it. Keep in mind that this has been running in this configuration for roughly a year. I am fairly certain that everything is corrected correctly. Most likely something is shorting out, or starting to fail.
IMG_0575.jpegGRUMPY and Inkochnito I am going to close this out and say that GRUMPY was right. It was bad contact being caused by the shielding. Thank you for all the help!
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