I solved it but here are my steps in case anyone else runs into this. First off check J118 & J117 on the power board before you go searching for the cause. My solution was actually due to a black cable coming loose from J117 and it was really hard to see. According to the schematic I think the J117 placement was wrong but it's where it was to begin with so that's where it is.
I disassembled the head to give it adjustment and cleaning anyway. I ran voltage from a 9V battery with jumpers to the motor and it turned so all good there. So test the motor with a 9V or a low voltage DC power generator. I did a continuity trace and knowing motor works and mouth moves but it fails tests. Apparently the J117 cable not having both connections will fail all 3 optos as a false failure. Stabbing the wire back in fixed it. I thought it was the board that was the problem as it looked in bad shape but it's functional. From my research you can't test the opto board without a specific tester like some kind of arduino or something to validate their logic. Some you can view with an IR sensor or a camera but they're small enough it might be difficult.
So all is working again, the only problem now is I somehow put the motor back in wrong and captain isn't pointing forward so that's not going to be fun adjusting it.
I also bent the jaw mechanism to curve downward and make captain's jaw move fully. It was straight and that made his mouth move a tiny amount. Bending it made the movement far more pronounced.