Well, Heres my story.
I starting working on a Plastic protector for airballs a few weeks ago, and started with a spare plastic that covered the 2 ramp targets.
Our gracious Pinsider, RipleYYY, Made a plastic and posted a template. so this took me to the next step.
A Big Thanks to RipleYYY for getting the ball rolling!
In starting with this, the left side wasnt anchored, and I keep getting plastic lift, slowing the ball down a bit, and eventually one air ball snapped it. This was less the new cover and likely as much the type of plastic I had laying around.
I still wasnt happy and extended it further to keep it from being hit while going up the ramps.
Now for this old guy, I no longer had scroll saws, and bench sanders and wheels...gave them all up a few years ago, so Im left with a Jigsaw, and a $10 harbor freight flex shaft and files.
The first 3 trials had issues, breaks, not covering well enough, and basically 2 hours each one, to fail over 2 days!
Needed more speed, more Lexan, and some power help.
Off to Harbor freight sale, and a little tiny 4"bench grinder, some new clamps, and cutting went faster.
The pic below will show some of the iterations...3 of the 7 I made.
I needed it longer, and had it resting on the metal ramp, but it was always arching a bit.
So to keep it all working, I notched the plastic for the ramp, and worked the anchor points.
The big issue.....Slimer dragging his butt. He has been hitting the metal since day one.
I pulled up some slack, and used the rubber post ring trick, but it didnt stay on long in testing.
Slimer was being a real pain about this. I rounded the edges, and removed as much as I could from the Plastic,
and he "rolls" around the right plastic edge coming out, but is clean going home.
Well I want perfection, and got into the slimer assembly. With a bit of pressure, the set screw came loose, and I raised the whole Arm a quarter inch and tightened. Cool, he is doing a better job coming out now, but not perfect.
So I go under the playfield and pull the whole Slimer assembly...its only 4 screws. So I started with washers, to lift the back, change the angle and move the whole assembly higher. Then 1/4" spacer. 3/4" 1"! No luck.
I bend the metal mounting bracket and repeat all, longer screws, angled spacers....Finally got slimer to not hit anything! Success!
WRONG. No its to high for a ball to hit. I reverse my steps, and test every combo....High enough to not rub, is too high for a ball to hit.
Tweaked it as best I can, and its back to rolling around the edge. Ill get a video up soon.
Grinding, filing, some more pieces, Im covered with Sweat and Plastic, and getting a bit pissed!
I am happy to say though, Ive reached a point where I am happy.
Less worried about Slimer hitting metal and creating wear, it rolls smoothly around the edge.
Notched the plastic for the ramp. and an adjustable hole on the left.
Ordered a bunch of ECto1 Old and New Matchbox, to mount on top of ambulance art, on the plastic.
Not sure about decals, but this is off to Pingraphics, to cut some more by laser, and sample out some art...if needed at all.....
Slime in Green or Purple is on the try list, but can you guys suggest any other ideas of art for the plastic that helps blend?
Very interesting and scary to start disassembling a new game so much!
Play testing tonight with no issues....happy with the results, but here to hear your thoughts and suggestions, so we can get this in production!
Air ball protector (resized).jpg
Air ball protector2 (resized).jpg
Air ball protector full (resized).jpg
Air ball protector sample trials (resized).jpg