So, what can happen in 3 days? Well, a lot of experimentation and thinkin'.
I have a button drawer, and needed to attach to the game. Pretty simple, but I needed some wood blocks installed inside the cab to support the drawer.
Took a 2x4 and sawed off little 2" square rectangles, and glued into the cab using Titebond. Drilled pilot holes and then zipped some Torx screws into the holes.
That hung the drawer frame, then I mounted the actual drawer, and experimented with simply pulling in and out to test the fit.
It works great! The drawer actually is inset under the game. You can safely hug the cabinet while playing with the drawer pushed in and will not have any trouble.
It looks great! Simple, but effective.
Now, I'm working on mounting switches. I have been stockpiling switches for another project, and have way more than I will need at this point. I'm using those to handle the button presses.
My lockbars built into the drawer have space for 6 or 7 buttons each. My daughters helped me to finish the wood inside the drawer that will hold the buttons and the switch stacks.
I'm thinking: A-F, D & Large R (70s 6 cards), Hold All/Even/Odd, and White button. If room, gold/orange button.
I'd love to have room for two more buttons, namely 1-7/7-1 for Ballerina, and maybe a selector button.
My main lockbar will remain a Magic Screen lockbar, Left/Right/R. Lockbar R will take the place of 'C' for the 70s six cards.
When I hook up the 'bump' feature, I'll need to drill some holes in the cabinet for the flipper buttons, or I could use another button already wired on the lockbar. I'm kinda leaning that way since I just spent all that time making the cabinet graphics...
Another thing I've done is to add switch distribution inside the drawer. There will be a female Jones plug, 24 pins, to hold the switch logic wires. This will run into the cabinet, to another Jones plug, which will then terminate at the switch boards. This means that there will be two runs of wire for these buttons. It will make it easier to disconnect - I can remove just the head or just the drawer. Lots of work.
So... that brings me to 'what's next'. I have a plan for the remaining cosmetics. The lockbars need metal plates to cover their bare wood. These lockbar plates were nailed to the top of the lockbar, using special spiral nails (another bingo thread may have made some headway on a new source for those), and I'm thinking of moving my menu instructions/drawer instructions to the large open area between screen buttons and the 'R' button on the footrail. A laser cutter would make this simple (I think)!
Next, in the drawer, I could also mill plates to hold the buttons and simply cover the joints on the lockbar pieces.
I really don't have any experience whatsoever with laser cutters, but there is a maker space near me that should be able to help, I hope.
If anyone has any thoughts, I am all ears. I'm guessing I need to make a CAD file so that the computer can do the engraving and cutting of nail holes/rounding of corners?
Once the drawer situation is figured out, I can move on to the backbox. I've looked into a larger screen, which would be ideal for the game - the backglasses are all larger than what I am able to show due to the size of my backbox monitor. This means that the backglasses have to be scaled down to fit the screen. It's fine, but ideally I wanted something to fill the space a bit better. I've done some research and reached out to some custom screen manufacturers. It seems that most (or at least the ones I talked to) will produce a bezel of any size, but not a screen. That doesn't really help, so I'm moving to plan B. Plan B to be revealed after I start messing it up.
Aside from cosmetics, I am improving the internals of the game - items like my power distribution will be screwed to the game - sounds simple, but I have to modify the power strips used to allow for this.
I also have a simple three piece computer speaker set inside the game that provides the motor and search sounds. I'm debating on upgrading to a more industrial speaker system. It's plenty loud right now, but there's no adequate way to mount it - it's basically held in place by pressure. Also struggling with being so cheap. Haha! It works, why bother?! Well, I really want to take this around the country and let people play it at various shows. I don't want the speakers bouncing around while I haul the game to Texas or Denver or wherever.
Another thing I'm taking the time to improve is wiring. There were many post-wiring wires added to the playfield and cabinet. These have to be made part of the bundle, which is tedious work. I'm doing it, I'm just lazy...
Once I have the bottom pieces (like the power distribution, Raspberry Pi cases that screw down, etc) installed, I'll be working on the playfields in earnest while dealing with the other cosmetic complexities.
I want to play, but I want to be able to take the game apart like a regular game without running into 'gotchas'. And that means double-checking my jones plug mapping while the main playfield is out of the game.