I will meet with Ryan on Monday and discuss how we can best disclose the differences in playfield standards between different models.
The difficulty is in distilling playfield quality standards down to a single bullet point on a sell sheet or even a more lengthy written definition.
It is still somewhat subjective. We continually try to formalize the definition of an acceptable playfield. Even months into production, Ryan and I are still called to the line almost on a daily basis to make the final call whether a specific playfield meets quality standards.
LCD panel manufacturers grade the quality of a panel using the specific number of dead pixels (A grade = 4 dead pixels, B grade = 8 dead pixels, etc). The number of dead pixels is quantifiable. That information is easily placed on a product data sheet. Grading playfields isn’t as easy.
I like the diamond analogy previously used. With both playfields and diamonds you are starting with raw materials formed by nature and not uniform synthetics. Both require skilled craftsmen to transform the raw materials into the final product. The variance in raw materials plus the variance introduced by human inconsistency yield a certain percentage of A, B and C grade products. Higher grade diamonds command higher prices. Surprisingly, well less than .01% of diamonds are graded as flawless. I suspect the percentage of flawless playfields occur at a similar rate to diamonds - I believe this to be true for all pinball machine manufacturers.
The challenge is in understanding and defining what is acceptable.
For every playfield that makes it into a game, there are a high percentage that are scrapped or reprocessed. We are not putting subpar playfields into any of our games.
We have shipped nearly four hundred non-LE Monster Bash. I believe we have only had three service tickets opened for playfield issues. With few expections, SE and CE customer feedback has been very positive.
Honest conversations can be uncomfortable but often lead to good things. I certainly gained a better understanding of what’s important to our customer.