Quoted from Mr_Tantrum:I pity the fool that doesn't install custom T-molding!
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Seriously, my order of 3/4" yellow t-molding from http://t-molding.com just arrived today, so I was excited to get it installed. This is my first pin that utilizes t-molding, and I wanted to spruce up the black that came standard on my premium. For my setup, yellow was the obvious choice, but there are a variety of colors to choose from. I ordered the minimum 20 feet of t-molding as this was enough to do one pin with some extra. Actually, you need about 6-1/2 to 7 feet of t-molding per side (this allows for several inches extra when installing).
Given this was the first time I've ever done any t-molding work, I thought I'd document and share the process. To begin with, on the DIY difficulty scale from 1 to 10, I would put this at a 3. You need to know a couple of techniques, have the right tools, and be aware of a couple of things to achieve the perfect t-molding install.
1 - While you may choose to use a different tool for cutting, the tools I used included flush cutters and a rubber mallet (I put tape over the ends so I'd be hitting the t-molding with a clean surface).
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2 - Begin by removing the old t-molding from both sides. In my case this was easily done, so I was careful not to damage the molding in case I ever wanted to re-install it for whatever reason. Start by finding the joint located in the middle of the underside either sideboard. Just using your hands (no tools required), pull down on the edges of the t-molding to pull it away from the groove. Once the end is free, simply follow this process around the full perimeter until the t-molding is fully removed. Be careful and take your time when doing this so as not to damage the board. You should pull the t-molding away from the board in a perpendicular fashion. Also, when removing the current molding, be careful not to let it fall and kink or you will create a bad looking spot in the plastic and will not want to reuse it.
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3 - On a table or the floor, stretch out the new t-molding strip inline with the old so that you know how long of a piece to cut off. I added about 6" extra just in case I messed up an end and so that I could cut the finished in exactly to the correct length. Use your cutters to trim off the new length. Again, align one of the ends of your new piece with an old piece and notice the position of the first notch a few inches from the end. Use your cutters and cut a parallelogram shaped notch in the same location (see next bullet).
4 - To install, position the t-molding on the underside edge so that the notch aligns with the front bottom corner. Use your rubber mallet to tap the t-molding fully and evenly into the slot. Again, "tap" don't pound or hit forcefully. You want to gently tap the full length of the molding to ensure that it is fully seated in the groove and has an even and consistent feel as your run your hand over the length of it. To round the corner, tap the t-molding with the hammer in one hand as you stretch it around the corner with the other. Continue to insert and tap the t-molding in a little at a time as you work around the entire board (i.e. don't insert the t-molding partially all the way around then tap as you will create kinks and high spots doing it this way). As you approach a corner, assess where the groove position will need to be, user your cutters to create it, then proceed until you reach the starting point of the t-molding at bottom-center.
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5 - When you get to the end, fully tap the t-molding in and overlap with the starting point. Now user your cutters to trim the plastic in the exact spot needed so as to create a joint that butts together without a gap.
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6 - Repeat the same process on the other side, then stand back and admire the custom look of your new t-molding installation.
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Remeber - just "tap it in"!