Ben Heck here. This weekend we are redesigning the America's Most Haunted / Pinball Zombies PCB into a production version we can get pre-stuffed.
I would like some opinions on Surface Mount (SMT), specifically what parts you'd tolerate that way, and where'd you'd put your foot down. Here's where I stand:
1) MCU's (microcontrollers, the brains!) and support circuitry: SMT
2) Buffers / buffer gates: Socketed through-hole. Idea is with a short on the PF, these get fried before MCU does, so I want them easy to replace.
3) MOSFETs / power transistors. Definitely through-hole. If anything's gonna fry it's these guys, and surface mount versions actually take MORE space!
4) Cabinet switch controllers / RGB lighting controllers, A/V stuff: SMT
5) Fuses: 3AG socket through-hole. Had engineers suggest poly reset fuses (like what's in your PC) and I know that would be frowned upon. I like a nice glass fuse I can see!
I welcome more discussion!