(Topic ID: 101226)

Hot bridge rectifier

By rushfan

9 years ago


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  • 22 posts
  • 12 Pinsiders participating
  • Latest reply 9 years ago by G-P-E
  • Topic is favorited by 2 Pinsiders

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#7 9 years ago

All bridge rectifiers will run warm to very hot, depending on how much DC wattage it's delivering. In some instances, the heat dissipated will actually melt the solder connection and/or burn the glass epoxy PC board at the connections.

That said, the large filter caps frequently play a role in overheating the bridge. If the capacitor develops a "bulge" at the top of the part, it's failing and should be replaced. Almost all hot-running components will eventually fail, since it's time vs. temperature that de-rates them.

It's sometimes desirable to install a larger bridge (i.e. 35 amp vs 25 amp) which will be more robust, but will still dissipate the same amount of heat, and pretty much run equally as hot. It's important, however, to have a sufficient amount of thermal compound between the heat sink and the component. In time, the original compound dries up, causing air gaps and reducing the thermal connection between the heat sink and the bridge heat source. This would cause the bridge to run excessively hot, and self destruct.

As a normal maintenance routine, you should remove the heat sink hardware, clean both surfaces, and re-apply Dow Corning 340 heatsink compound (or equivalent). This would apply not only to bridge rectifiers, but all transistors or regulators that have heatsinks installed.

#11 9 years ago

The only down side to using 1N4007's is the leakage spec is higher because of the high voltage. This sometimes causes an AC ripple issue. It's better to use 1N4004 since the spec is tighter. And 400 volts (peak inverse) is more than adequate to deal with collapsing coil fields in a typical pinball machine.

As thedefog says, using the 400 volt 35 amp bridges for everything is the best insurance.

#14 9 years ago

That's interesting.

Looks like that manufacturer grouped them all together, must be how they make the parts currently. I have seen different specs from different manufacturers but this goes back years.

Given their specs, I would use those parts across the board...

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