Update:
I picked up the test board from the very nice couple that is cutting my playfield yesterday. I'm very happy with the quality of the cuts and I'm excited to see how the plywood will end up. Yesterday, I tested all my inserts, pop bumper holes, and slingshot cutout. Most of the inserts fit very well, but they were too deep and too loose, so I shorted the depth of cut and offset the pocket by 1/64 in. This should allow me to carefully sand down the inserts to size. Additionally, I made some changes to the slingshot cutouts. I shortened the distance between the leaf switch holes and I changed their profile from a circle to what you see below. This gives me more ability to adjust the position of the sling. Now I am just waiting for the playfield to be cut!
I've also been working on the cabinet. I attached the backbox with hinges, put legs on the machine, and installed the flipper buttons. I've found the best way for me to cut these holes and pockets is with the router and 3D printed jigs. I started with drilling wit forstner bits to get the pockets, but the cuts were sloppy and I got some chipping. The jigs and router, though maybe overkill, turn out better and make it harder to make errors.
legs (resized).jpgnewslingshot cutout (resized).JPGtestboard (resized).jpg