(Topic ID: 88747)

High Speed Restoration (Apr 27, 2014: mof)

By mof

9 years ago


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#1 9 years ago

This lovely High Speed came from the historic Starbase Arcade http://www.starbasearcade.com/ in San Rafael, CA. Unfortunately SBA's doors closed last summer. My friend knows the owner well, and lined me up with first shot at owning this historic High Speed when it came up. It was originally bought 2 weeks after it hit the market in 1986.

With a CPR playfield in my "shop", when I initially went to review it, I just took one look at the cabinet and backglass, and said, "Yes."

I picked it up last night. 'Silver Ball' in Novato is rebuilding the MPU and I'll get a chance to turn it on next week.
Hopefully, I'll have a few parts cleaned and polished before it gets powered on.

Once again, I'm very grateful to have good friends, good luck, and the good fortune to live in an area where nice machines pop every now and then...

This time around, I'm going to take off running without a plan. I'll take nightly notes on progress, including what hour I'm on, and I'll keep a set of open questions that I have in the following post, along with my shopping list, and total expenses beyond the base cost of the pin. I'm hoping to keep my upgrade shopping list to <$1700.

Enjoy the story and pics that follow...

TOC:

playfield swap begin: https://pinside.com/pinball/forum/topic/high-speed-restoration/page/5#post-2132083


-mof

#2 9 years ago

=================
OPEN QUESTIONS
=================

1) What is the best way to remove the lower board of the cabinet in order to sand and paint it?

2) Is there a way I can repair the chunk in the front of the cabinet without doing an entire re-paint of the entire cabinet? I would grade the cabinet a flawed 8 overall, and I'd like to try and touch it up, and learn from that process before giving up and doing a full re-do of all the cabinet art ground-up.

3) What are the correct screws to mount the lockdown bar receiver into the cabinet? I have an assortment in mine, so I don't have the "correct answer" for this one just yet.

4) How can I make the top edge of the lockdown bar receiver shiny and uniform? Can I do it with a chemical, or must I resort to buffing it out?

=====================
ANSWERED QUESTIONS
=====================

* How can I replace the ground wire to make it tight and shiny?
(Get new ground wire, an air compressor, staples, and a staple gun: DONE)

* What is special about the transformer brackets, and why did they not tumble to a perfect shine?
(possibly a special glue is caked on there?)

-----------------------
PARTS/GRADES
-----------------------
* Apron: 9: has a few scratches that are "character flaws", not worth a replacement.
* Boards: 6: A bit dark and hacky in spots. May need to do some surgery, we'll see.
* Body: 8-: will attempt to repair and keep as-is (experiment).
* Backglass: 9: near perfect, with one bizarre knick of paint missing.
* Inner Cab: 8: Lower will need a sand/cleaning. Upper Inner black sides will need touch up for sure.
* Legs/"Feet": 8: Outside are sharp, inside are rusty as usual. Will swap them with new if I need to with another Williams.
* Shooter and Assembly: 8: All good, tumbling it now.
* Side Rails: 9: Flat and clean
* Transformer: 9: Looks like new. Best one I have (appearance-wise)

---------------------------------------
PARTS: $1455: (Budget $1700)
---------------------------------------
Flipper Bats/Assemblies/etc: (x3): $115
Flipper Buttons: (wrong colors): $5
Playfield: $750
Plastics: $150
Pop caps: $25+
Pop assemblies: $30
Stationary targets (15): $100
Stoplight: $25
Ramp: $125
Rubber Set: $20
Cop car mods: $40
Flipper Coils: $20
New Glass: $25
Paint: $5
1/8" Wire Braid: $10
A few LEDs: $10

Shopping Questions:
1. Do I replace (ALL or 1 stationary targets?) (I am concerned these may look worn with a new PF in there. May need to purchase 15 targets for ($6.50 each) ~$100... http://www.pbresource.com/pfswitch.htm#wmssu -- I guess I'll go new, and sell the old set... ?
2. Am I going LEDs? (That's $100+)
3. Do replace displays or learn to repair the old plasmas?

#3 9 years ago

Playfield Swap Preparation

DONE (157 hours total)
* buy thicker ground braid wire
* get a drill bit for the pop bumper nails
* get a re-drill template
* drill bit stops
* ensure correct set of bits for the posts, etc.
* remove all items under playfield
* remove all items on top of playfield
* install molex connectors for all major soldered components under the PF

TASKS
* install protectors for plastics
* re-grain metal orbit parts

Completed (hours 1-80)
Hour 1: Clean and Wax the cabinet
Hours 2-3: Clean up Legs with coke and tinfoil
Hour 4: Install legs and mount head
Hours 5-6: Troll cabinet for parts, and clean it out
Hour 7: Clean apron, install cabinet hinge-block
Hour 8: Tumble shooter assembly
Hour 9: Tumble Transformer bracket
Hour 10: Clean cabinet floor
Hour 11: Clean lockdown bar receiver
Hour 12: Clean coin door area
Hour 13: Adjust and assemble shooter
Hours 14-15: Assemble lockdown bar receiver, clean coin door switch, clean and install power switch
Hour 16: Clean under transformer board
Hours 17-19: Clean backbox and lamp board, tumble door brackets
Hour 20: Clean + Polish speaker panel trim
Hours 21-22: Clean coin door by hand (didn't remove parts yet)
Hours 23-25: Paint pen on cabinet, coin door, and backbox to clean up the look
Hour 26: cleaned and added caps to test switches in coin door
Hour 27: Installed black flippers as a trial
Hour 28: Fixed GI cable in backbox
Hour 29: Cleaned up stoplight
Hour 30: Replaced flipper switches with new parts
Hour 31: tumbled front end parts
Hours 32-37: Three flipper assemblies re-built
Hours 38-41: Rebuilt 3 pops
Hours 42-44: rebuilt lower 6 stationary targets with new parts, replaced skirts from white to blue
Hours 45-47: removed and cleaned ramp, and replaced it. Drilled better EOS holes.
Hours 48-50: Drilled out a broken screw, added blue lamps under PF. Tightened posts (missing nuts of course)
Hour 51: Switch adjustments
Hours 52-53: Coil test and fuse test
Hours 54-55: Installed new left red-yellow-green targets
Hour 56: Installed new blue Cliffy post sleeves
Hours 57-59: Tumbled 6 brackets. Aligned Lockdown Receiver. Removed Stoplight. Replaced hacked post.
Hours 60-61: Cleaned/polished/tumbled and reassembled all 6 solenoid assemblies with vertical brackets
Hour 62: Painted stoplight yellow
Hour 63-65: Re-do Spinners
Hour 66: Remove bells from flipper return frames, and install new set
Hour 67: Install new plastics, and verify I have the supporting hardware
Hours 68-69: Left Side Shop: Polished posts, screw heads, cleaned plastics, new rubbers, installed new nylon nuts and acorns
Hour 70: Packaged up and shipped out old ramp
Hours 71-72: Right Side Shop: Polished posts, screw heads, cleaned plastics, new rubbers, installed new nylon nuts and acorns
Hours 73-75: Removed backboard to playfield, dremeled new hole, bondo, sanded, painted, and mounted stoplight.
Hour 76: Attached and aligned stoplight
Hours 77-79: Installed new ramp, adjusted ramp switches. Installed another 3-prong socket, this time for: Q47 for the switch matrix. IJ8-7 was out.
Hour 80: installed two new fresh diodes on the L and R flipper switches, to see if the switch matrix issue goes away.

Playfield Swap (hours 1-77)
Hour 1: Remove Playfield
Hours 2-4: Molex and remove all solenoid components (14)
Hours 5-7: Prep new PF with Varathane
Hour 8: Clean out cabinet again
Hour 9: Molex pop bumpers
Hour 10: Remove apron and polish handles
Hours 11-12: Unscrew 12 switches, and tape down all the screws
Hours 13-15: Handle all the pass-through wires, and wires that solder into the GI braid
Hours 16-17: Add GI braid to new PF
Hour 18: Remove GI bulbs from old PF and tumble if necessary
Hours: 19-21: Install GI sockets
Hour 22: Hammer in 25 T-nuts
Hours 23-24: Remove old pops and pop nails, and install pop nails
Hour 25: Install inlane/outlane switches
Hours 26-27: Shotgun clean wiring harness
Hours 28-29: Install wire guides
Hours 30-60: Reinstall wiring harness and components
Hours 61-62: Uninstall and install wood rails
Hours 63-73: Uninstall and install topside
Hours 74-75: Run system tests and resolve wiring issues
Hours 76-77: Add fun lamps, and re-align 2 components that need it
-mof

#4 9 years ago

Hour1: Clean and Wax the cabinet

Here's the cabinet after 1 hour of cleaning and waxing.
I am really pleased with the cabinet -- I don't feel compelled to send this out for a cab re-do.
Tomorrow I'll take a closer look at the playfield.
Tonight we tumble the feet and leg bolts.

Enjoy the pics!
-mof

Love the Rav4 for moving pins...
201404-HS-thank-you-rav4.jpg201404-HS-thank-you-rav4.jpg

The Right Side is Right!
201404-HS-rt-side3.jpg201404-HS-rt-side3.jpg201404-HS-rt-side2.jpg201404-HS-rt-side2.jpg201404-HS-rt-side.jpg201404-HS-rt-side.jpg

The left side is nice too!
201404-HS-left-side.jpg201404-HS-left-side.jpg

Rear side has some staples on there -- four. I wonder what they were for?
201404-HS-back-side.jpg201404-HS-back-side.jpg

Coin Door deserves a repaint for sure...
201404-HS-coin-door2.jpg201404-HS-coin-door2.jpg

Top side and a sneak peak at the well-played playfield =)
201404-HS-top-side2.jpg201404-HS-top-side2.jpg

Back of the Head is shiny too!
201404-HS-nice-back-shine.jpg201404-HS-nice-back-shine.jpg

#6 9 years ago
Quoted from MustangPaul:

Looks like no planking on the cab or bb.

I agree. My initial thoughts are to keep this original paint job... I'd say the cabinet is a 7+ or 8-. It has some scuffs, and a chunk missing in the front, however outside of the blemishes, it's smooth to the touch, appears to have no fade, holds a good gloss, and the wood/paint looks healthy.

Sometimes, I want to grade something it's high and low score. Often times, something is really nice, but then there are a few character flaws... I'd call this a quality 8 with blemishes at a 6... So a weak 8. =)

Eventually, I may take a stab at touching up some of the black by hand...

Is it possible to repair a front-side chunk, and do some minor touch ups in the black without a full body re-do?

I think I'd like to give it a shot eventually...

-mof

#7 9 years ago

Slow and steady wins the race.

The tumbler makes me feel like I just bought 8 brand spankin' new leg bolts. The Leg levelers are a little rough, but much better than before. I have new ones, but I see no need to install them until I have a machine ready for a Best in Show contest... I'm years away from that.

I'd like to make the legs nice before reassembling. I have Evapo Rust coming on Monday.

-mof
Before...
201404-HS-rusty-cruds.jpg201404-HS-rusty-cruds.jpg
Shiny!
201404-HS-tumble-bolts.jpg201404-HS-tumble-bolts.jpg

#10 9 years ago
Quoted from Lonzo:

What media do you use in your tumbler? I have never been satisfied with my tumbler.

Flitz polish. Using Walnut Media right now (got it from Petco). I've only tried Walnut media so far. Just started tumbling last month, so I can only report that I think the Flitz "may" do better than the Noxon I tried.
-mof

#11 9 years ago
Quoted from rottenrobert1313:

Cool! I'd love to own a High Speed some day. Looking forward to the progress.

Thanks! However, I reckon it's going to be a Slow Speed project... since I have two open projects right now...

Embryon
High Speed

-mof

#15 9 years ago

Hours 2 and 3...
Just tried my first coke + foil experiment. Followed it up with Noxon (which didn't do much)
You will call me crazy.
This is the first pin, where I'm, cleaning/waxing body/legs/"feet" before I...
EVEN raise the head and review the PF + parts...
Yep. Practicing planning + patience... whew... tough...
-mof

PS: Just heard from Bob, that the MPU is ready for p/u. Should see it by Friday night...

Before(left) + After(right)
201404-HS-cokeandfoil.jpg201404-HS-cokeandfoil.jpg

#16 9 years ago

2 hours later, we have 4 sexier legs. Yes, I'll buy new next time (or this time), but I *had* to try it myself to appreciate buying them new.
-mof

4 legs
201404-HS-4-sexier-legs.jpg201404-HS-4-sexier-legs.jpg

Installing the Pinball Life Cabinet Protectors just for good measure. I realize it's a little too late on this cabinet, but they are going on...
201404-HS-pinball-life.jpg201404-HS-pinball-life.jpg

#17 9 years ago

Yes, I plan to polish the entire machine bolt by bolt, screw by screw.
Head bolts too?
Yep...
-mof

201404-HS-headbolts-polished-too.jpg201404-HS-headbolts-polished-too.jpg

#18 9 years ago

Hour 4...
But can she stand on her own four feet after all that coke, foil, and polish?
yep...

Supper, then the head goes up...

-mof
201404-HS-first-steps-in-new-home.jpg201404-HS-first-steps-in-new-home.jpg

#23 9 years ago

And finally... Here's the playfield and some close ups.
I am trying to figure out what parts I'll need to replace.
If you have any suggestions from experience or the photos, feel free to chime in.
-mof

Here is a good look at a playfield that gave 27 years of service...
201404-HS-old-PF.jpg201404-HS-old-PF.jpg

Backglass is near perfect
201404-HS-BG-9.jpg201404-HS-BG-9.jpg

1 good cap
201404-HS-2-of-3-caps-busted.jpg201404-HS-2-of-3-caps-busted.jpg

Reviewing the sets of standups... guess I need one red.
201404-HS-3-standup-red-good.jpg201404-HS-3-standup-red-good.jpg201404-HS-3-red-good.jpg201404-HS-3-red-good.jpg201404-HS-3-more-good.jpg201404-HS-3-more-good.jpg201404-HS-3-good.jpg201404-HS-3-good.jpg201404-HS-need-1-red.jpg201404-HS-need-1-red.jpg

Spinners need total re-do
201404-HS-redo-all-spinners.jpg201404-HS-redo-all-spinners.jpg
201404-HS-spinner3.jpg201404-HS-spinner3.jpg

Strange entrance to the ramps... mylar over the ramp?
201404-HS-bizarre-entrance.jpg201404-HS-bizarre-entrance.jpg

#26 9 years ago
Quoted from eh97ac:

Matching flippers bats and rubber
New Caps
Spinners, as you said
Plastic set (should be easy with all the new CPR sets recently sold)
Couple of targets
Elbow grease

Check on most of that...

I've got:
* CPR PF
* CPR plastics
* bats + rubbers
* spinner decals on order
* rubber set on order
* elbow grease on order
PLUS of course...
* new metal/plastic pop bumper parts...
* new flipper button switches
* flipper rebuild kits + brackets
-

NEED TO GET
1. Where should I get the colored targets for HS from?
2. I see the "repro" caps at BAA, but are they opaque like the NOS ones? I'd sure rather get NOS
-mof
3. clear ramp from freeplay!!!

#27 9 years ago

Hours 5,6:
Now it's time to lift the PF and test our angling skills.
It's time to play that fun game, "trolling for history!"
-mof

The trolling begins...
201404-HS-trolling-for-parts.jpg201404-HS-trolling-for-parts.jpg

I caught something !!!
201404-HS-I-caught-something.jpg201404-HS-I-caught-something.jpg

All the treasure...
201404-HS-all-the-bounty.jpg201404-HS-all-the-bounty.jpg

A few parts missing...
201404-HS-need-bob.jpg201404-HS-need-bob.jpg
201404-HS-need-plastic-button.jpg201404-HS-need-plastic-button.jpg

All cleaned out... my nose is full of black crap... Will wear a mask next time. =(
201414-HS-cleanedout.jpg201414-HS-cleanedout.jpg

Nice.
201404-HS-warranty-void-if-removed-390.jpg201404-HS-warranty-void-if-removed-390.jpg

#29 9 years ago

Hour 7:
Time to examine the apron. Is it a keeper?
-mof

What do you think?
201404-HS-apron3.jpg201404-HS-apron3.jpg201404-HS-apron2.jpg201404-HS-apron2.jpg201404-HS-apron1.jpg201404-HS-apron1.jpg

A little citrus cleaner on that middle splotch, using a credit card to slowly remove it layer by layer...
A little wax...

Keeper!
201404-HS-apron-fix3.jpg201404-HS-apron-fix3.jpg201404-HS-apron-fix1.jpg201404-HS-apron-fix1.jpg201404-HS-apron-fox2.jpg201404-HS-apron-fox2.jpg

#31 9 years ago
Quoted from floyd1977:

I am stripping a populated HS playfield that I recently got as part of deal. Let me know if I can help you out with some parts (I'm not looking to get rich). I have the pop bumper caps and targets for sure.

pm sent!

#32 9 years ago

Hour 7 continued...
Have you ever noticed how System 11's don't have that block of wood that stops the playfield from pivoting past a certain point?

Without it, the playfield snaps right into the glass - rather shocking that they shipped this way...

Solved!
-mof

Gap to close:
201404-HS-PF-hinge-mod1.jpg201404-HS-PF-hinge-mod1.jpg

Install a little 1" x 2" block of wood. (painted mine white)
201404-HS-pf-hinge-mod5.jpg201404-HS-pf-hinge-mod5.jpg

Now check out my clearance, and safety!
201404-HS-pf-hinge-mod3.jpg201404-HS-pf-hinge-mod3.jpg201404-HS-pf-hinge-mod2.jpg201404-HS-pf-hinge-mod2.jpg

#34 9 years ago

Hour8...
Finally got the shooter assembly out. Had to Dremel it to just get it out...
Parts are in the Tumbler...
-mof

Here's a great tool to open the e-clip...
201404-HS-eclip-removal2.jpg201404-HS-eclip-removal2.jpg
201404-HS-e-clip-tool.jpg201404-HS-e-clip-tool.jpg

Here's my Dremeled Shooter...
201404-HS-shooter-fixed.jpg201404-HS-shooter-fixed.jpg

#35 9 years ago

Hour 9:
I decided to dismantle the transformer, and clean it up a little... I've never tinkered with one before.
Then I decided to try scrubbing bubbles on the board that supports the transformer. a LOT of gunk came off. I did 3 applications, then gave it a very light waxing. It looks nice, but I know a sanding will be better eventually.

This is one *really* sexy transformer. It almost looks new to me.
201404-HS-transformer1.jpg201404-HS-transformer1.jpg
201404-HS-transformer-sexy-time.jpg201404-HS-transformer-sexy-time.jpg

These parts went in the tumbler...
201404-HS-transformer2.jpg201404-HS-transformer2.jpg

Here's the board after the cleaning...
201404-HS-scrubbing-bubbles.jpg201404-HS-scrubbing-bubbles.jpg

There are still speckles of original spray left in the grain...
201404-HS-still-some-speckles.jpg201404-HS-still-some-speckles.jpg

What's up with the brackets? They didn't polish up much... Odd...
201404-HS-transformer-brackets.jpg201404-HS-transformer-brackets.jpg

Transformer installed, is it handsome?
201404-HS-handsome!.jpg201404-HS-handsome!.jpg

#38 9 years ago

Hour 11:
Here's a strange one... no rust on the lockdown bar receiver! Just crud, and of course with 30 minutes of elbow grease and mean green, the crud is gone... Hmm... It seems a little neurotic to now go polish it to "perfection" with a wheel, when it's not even scratched...

I wonder what my options are for the top edge of the lockdown bar receiver?

I'll take a pic tonight of how imperfect it looks now that it's perfectly clean...

-mof
201404-HS-lockdown-bar-receiver-elbow-grease.jpg201404-HS-lockdown-bar-receiver-elbow-grease.jpg

#39 9 years ago
Quoted from Freeplay40:

I redid an F-14 Cabinet basically by hand. Re-sanded, but left enough of the art for me to reproduce. I saved a before/after photo of the front of the cabinet that was in really bad shape so I wouldn't forget what it looked like before the restore. Cabinet was painted with acrylics then clear coated with Varathane Diamond.

Really nice. I hope to jump in on the woodworking side soon... It's all fun stuff.
-mof

#43 9 years ago
Quoted from Spybryon:

Great job, keep up the good work.

Quoted from MikeO:

Keep up the good work..

Ty!
My respect for people who do full restores is going up exponentially by the night...

-mof

#44 9 years ago

Hour 12:
Bought some different cleaners tonight to try on the coin door wood.
Left side got the carpet cleaner. Right side got Bleche Wite.
The right side bubbled a little bit, and I'm pretty sure more gunk came up on the left side.
Perhaps I'll try the test again in the rear lower cab wood area and see what happens.
Bottom line, is tons of gunk came up. It was suggested to grab a tool to edge better, and that made a huge difference.
Also, I learned that the black speckles on the center transformer board are not dirt. It's overspray from the original cabinet paint job! That's really good to know!
-mof

Before (coin door front cabinet area)
201404-HS-coinarea2.jpg201404-HS-coinarea2.jpg201404-HS-coin-area1.jpg201404-HS-coin-area1.jpg

After
201404-HS_coinarea-4.jpg201404-HS_coinarea-4.jpg201404-HS_coinarea-3.jpg201404-HS_coinarea-3.jpg

It's not DIRT !!! It's overspray =)
201404-HS-its-not-dirt.jpg201404-HS-its-not-dirt.jpg

#45 9 years ago

Gotta have the right tools for the job...
This little guy did great on the edges...
Can you see the E-Clips that turned up underneath all the crud?
-mof

Nice Tool !
That little pile about the size of a quarter is what I got out tonight after I was *sure* it was spotless last night. Now you can eat off it.
201404-HS-tool-works.jpg201404-HS-tool-works.jpg

Free E-Clips!
201404-HS-spot-the-3-clips.jpg201404-HS-spot-the-3-clips.jpg

#46 9 years ago

Hour13:
Shooter is back together and solid as hell. I think it's a lethal weapon. I might drop the spring down a few notches, to save on the ramp, we'll see...
-mof
201404-HS-shooter-ready2-179.jpg201404-HS-shooter-ready2-179.jpg
201404-HS-shooter-ready-340.jpg201404-HS-shooter-ready-340.jpg

#47 9 years ago

Hours 14-15:

* Master power switch re-installed with super shiny plate...
* Lockdown receiver reassembled. Feels awesome...
* Coin door switch super clean now...

The reward of hours 14-15 is seating the lockdown bar into the lockdown receiver and having it FEEL perfect. Wow... If you have any dirty lockdown bar receivers/lockdown bars -- give yourself a little gift and take 2 hours and clean the hell out of them and remount them, you'll be GLAD you did!

-mof

Shiny !!!
201404-HS-super-shiny-746.jpg201404-HS-super-shiny-746.jpg

Red plastic cleaned up good...
201404-HS-power-ready-280.jpg201404-HS-power-ready-280.jpg

Locked and loaded !
201404-HS-crisp-lockdown-recvr-803.jpg201404-HS-crisp-lockdown-recvr-803.jpg

Very clean!
201404-HS-hella-white-918.jpg201404-HS-hella-white-918.jpg

Here's the new view of the interior. Still lots to do, but it's looking rather respectable now. You can eat off the floor now...
201404-HS-Much-nicer-inside-cabinet.jpg201404-HS-Much-nicer-inside-cabinet.jpg

(And here's where we started on Sunday)
201404-HS-starting-place.jpg201404-HS-starting-place.jpg

#49 9 years ago
Quoted from TheRingMaster:

Hi! Nice you're doing a HS restoration! I'm doing one too and will keep an eye on your progress. Maybe I can get some tips and ideas along the way! Good luck with the project =)

Yep, I've been watching yours closely... Looking forward to seeing how things go.
-mof

#50 9 years ago
Quoted from MustangPaul:

I have been using the DacoColor paint pens from Marvy, the fine and ultra fine point on the blacks for both pf, cab and bb with great results on my HS and Getaway. Have you tried them?

Sounds awesome. I'll try 'em. Shipped !
-mof

#51 9 years ago

I added a new section to post #2 in this thread called "Open Questions" -- I am trying to make this process as transparent and interactive as possible, especially since it's my first ever full restore.

thanks!
-mof

#53 9 years ago

Right, that's why I took a good look at the apron up front, to determine if I needed a new one from you. I am pretty confident I'm good with this one for now. Thanks for the offer !
(I forgot to examine the shooter guide...)
-mof

#56 9 years ago

I opened a new thread to learn more about dirty lockdown bar receiver options...
http://pinside.com/pinball/forum/topic/top-edge-of-lockdown-bar-receiver
-mof

#59 9 years ago
Quoted from Rav:

Out of interest, where did you find the playfield? I guess I missed the repro run but would sure like to get one!

I picked up the last CPR HS playfield available from the Planetary Pinball site a few months ago.
-mof

#60 9 years ago

Quick shot of the backglass. Perfect, with one knick missing.
Keeper!
-mof

201404-HS-BG-excellent.jpg201404-HS-BG-excellent.jpg
#62 9 years ago

Hour 16:
Trying out a tool to get under the transformer board.

Magnetic wand
Painter's Tape (of course)
dry Swiffer rag

Yep. It works...

201404-HS-invention.jpg201404-HS-invention.jpg
201404-HS-more-dirt.jpg201404-HS-more-dirt.jpg

#64 9 years ago

Hours 17-19:
Backbox: clean it out, clean up the front side of the lamp board, and polish the stainless steel trim that surrounds the speaker panel. It has to pop and look sharp. 91% cleaned it all up, it's a very clean board. Left the warning sticker in place. Backbox cleaned up fine. Ran the bulbs (44s) through the ultrasonic, and I'll replace 'em with 47's eventually, and possibly a couple LEDs if it makes sense.
-mof

All lamps out
201404-HS-BG-bulbs.jpg201404-HS-BG-bulbs.jpg

Displays out
201404-HS-BG-left.jpg201404-HS-BG-left.jpg

Brackets off
201404-HS-BG-brackets-to-shine.jpg201404-HS-BG-brackets-to-shine.jpg

All cleaned up!
201404-HS-BG-clean2.jpg201404-HS-BG-clean2.jpg201404-HS-BG-clean.jpg201404-HS-BG-clean.jpg

#65 9 years ago
Quoted from Pinballrus:

Don't forget the speaker screen

yes.yes.
All in due time.
=)
-mof

#66 9 years ago

Working the speaker trim was a very rewarding battle.

I removed the parts and used in this order:

1. mean green (rinse)
2. bleche white (rinse)
3. scotch brite
4. metal polish
5. wax

Each application removed more black stuff... It makes me wish I were a chemist and could explain what was happening. Bottom line is scotch brite (I used a softer "for wood finishing" pad) was the winner. It left the original grain in place, without adding scratches (that I could see) and cleaned in some of the grain.

Very happy with the outcome. Feel free to chime in, if you've got other tips on how to approach grained trim like this.

Trim is sketchy and dull
201404-HS-speaker.jpg201404-HS-speaker.jpg201404-HS-speaker-trim-to-clean.jpg201404-HS-speaker-trim-to-clean.jpg201404-HS-speaker-trim-needs-work.jpg201404-HS-speaker-trim-needs-work.jpg

Trim at the end of the day... sharp, uniform, snappy, few flaws. Looks great.
201404-HS-trim-excellent.jpg201404-HS-trim-excellent.jpg

#70 9 years ago

Hour 20: Put the Lamp Board back together and prepped the game to be flipped on...

Bob came over tonight, and taught me a bit of the history of this game. He's been the solo owner since 1986. He bought it 2 weeks after it was released. It has the original ramp, which was reinforced with fiberglass along the bottom outside edge. He mentioned that any replacement ramps should be equally well reinforced. I'm not sure how well we can accomplish that with clear ramps, unless the plastic is considerably thicker and can take more pain without the reinforcement.

It plays pretty well with the original playfield in there. Tonight I played for a few hours. Fun game.

-mof

backbox brackets are shiny now
201405-HS-more-shiny.jpg201405-HS-more-shiny.jpg

BEFORE: backbox vacuumed, cleaned and polished...
201405-HS-workin-for-a-livin.jpg201405-HS-workin-for-a-livin.jpg

AFTER: Glad I tumbled the head bolts after all. Shiny!
201405-HS-cleaner-backbox.jpg201405-HS-cleaner-backbox.jpg

backbox lamp board before
201404-HS-BG-right.jpg201404-HS-BG-right.jpg

backbox lamp board looking much better
201405-HS-nicer-lamp-board.jpg201405-HS-nicer-lamp-board.jpg

#73 9 years ago
Quoted from dsuperbee:

No need to reinforce the pinball inc repro's or the clear. They are using thicker plastic than the originals. Original plastic they used was thin and very brittle.

Hope so!
-mof

#75 9 years ago

Hours 21-22:
This morning I deployed the atom bomb of restoration tools:
1) Elbow Grease !
I cleaned my coin door inside and out for about two hours, and used the new plastic razor blades to get edges I never got clean before...
Can you tell which side of this photo was cleaned with a rag, 91% and a plastic razor?

I had already gone over the right edge with a rag, and a fingertip, and that didn't get the actual edge. The plastic razor blade made a huge difference. It worked so well, I had to double up the rag to avoid cutting through the rag.

-mof
201405-HS-which-side.jpg201405-HS-which-side.jpg

#76 9 years ago

Hours 23-25:
Once you've deployed elbow grease, 91% and a rag to your cabinet, you deserve to unveil the mightiest of weapons...

The oil-based black fine-tipped paint pen.
http://www.amazon.com/gp/product/B0018N9B8U/ref=oh_details_o00_s00_i00

Best Thing. Ever. This thing rocks...

Can you tell which side of the Backbox got touched up first?
-mof

201405-HS-which-side-used-paint-pen-628.jpg201405-HS-which-side-used-paint-pen-628.jpg

#77 9 years ago

And now the glory that is the "restored with a paint pen" front end of the pin...

Before:
201405-HS-old-front.jpg201405-HS-old-front.jpg

After:
201405-HS-front-view.jpg201405-HS-front-view.jpg

More glamour shots...
201405-HS-coin-door-bottom-edge.jpg201405-HS-coin-door-bottom-edge.jpg201405-HS-right-corner-mega-sexy.jpg201405-HS-right-corner-mega-sexy.jpg201405-HS-right-side.jpg201405-HS-right-side.jpg201405-HS-right-front.jpg201405-HS-right-front.jpg201405-HS-left-side.jpg201405-HS-left-side.jpg201405-HS-left-leg.jpg201405-HS-left-leg.jpg201405-HS-left-front.jpg201405-HS-left-front.jpg

#78 9 years ago

Still to do before I'll have a cabinet worthy of a playfield swap...
* flipper buttons, start buttons need a good cleaning
* replace flipper button switches
* remove and clean bottom speaker and grill
* rebuild all the flipper assemblies and install new coils
* rebuild all the pops

#79 9 years ago

Hour 26:
Threw a red switch cap on and painted it black.
201405-HS-switches.jpg201405-HS-switches.jpg

Removed power switch, tightened it down correctly, and filled a loose screw hole with a few toothpicks.
201405-HS-tight-and-right.jpg201405-HS-tight-and-right.jpg

Attached the ground to the coin door.
201405-HS-coin-door-clean.jpg201405-HS-coin-door-clean.jpg

#80 9 years ago

Hour 27:

Ran a poll and asked Pinside whether to go blue or black flippers with yellow rubbers.

Black won.

Hot!
201405-HS-black-flippers-YESSS.jpg201405-HS-black-flippers-YESSS.jpg

#81 9 years ago

Hour 28:
Got the GI fixed on the right side of the Backbox (burnt connector of course)
Installed #47's in every other bulb to just see what we get.
Left #44s for "High Speed" and the controlled lamps.
-mof
201405-HS-red-lamp-on.jpg201405-HS-red-lamp-on.jpg201405-HS-lamp-on2.jpg201405-HS-lamp-on2.jpg

#83 9 years ago
Quoted from MustangPaul:

Is it really that dark or is it just the camera?

Camera.
-mof

#85 9 years ago
Quoted from wayout440:

Nice stuff as always, mof. I'm guessing folks like you either don't have a wife and kids to keep you busy or you never sleep. I spent almost my entire day yesterday digging a trench and running electrical power to my shed.

Thanks man. I have chosen a life with lots of free time built in. I sleep 8-9 hours a night most nights, but like most pinball enthusiasts, I slip from my routine, and sleep 6-7 sometimes when I "just can't stop" working on something new and exciting. Stopping is tough most nights!

Still practicing the skills of:

1. Discipline
2. Delayed gratification

-mof

#88 9 years ago
Quoted from Pac-Fan:

You can get new matching caps, dirt cheap, along with new (functionally equivalent) switches here. Just swap the caps to yours if your switches are still good, or use the switches to move to the old bracket if they need replacing.
http://www.pinballlife.com/index.php?p=product&id=1720
clearance_110.jpg 10 KB

Great idea, I'll grab another one like that since I used the caps off the last one for several games...
-mof

#89 9 years ago

Hour 29: repaired the stop light...
Red lamp wasn't working. re-soldering fixed things.
Old cover removed. New one put on.
Old bracket was held on with... twist-ties!
Drilled a few holes, and secured it with screws.
Waxed the old playfield and played with a friend for a few hours to clear the way for a full tear-down...
I think one more full night of play on this thing, and I can tear it down. It is a neat game for sure. Any day now, and we start my first PF swap evaaa...
-mof

#90 9 years ago

Next up is getting all the gunk out of the 3 plastic buttons on the front end, and replacing the flipper switches.
-mof
201405-HS-flipper-buttons+start-478.jpg201405-HS-flipper-buttons+start-478.jpg

#91 9 years ago

Shiny and new...
-mof

201405-HS-clean-is-clean.jpg201405-HS-clean-is-clean.jpg

#92 9 years ago

Hour 30:
I cleaned 3 buttons and replaced flipper switches
I love how crisp the play is with brand new flipper button switches and super clean, zero-friction buttons...
-mof

201405-HS-new-flipper-switch.jpg201405-HS-new-flipper-switch.jpg

#93 9 years ago

Hour 31:
Ran front end stainless steel through the tumbler for 24 hours.
I've never had the two playfield "brackets" that insert into the lockdown bar receiver be so darn shiny. What a treat...
The trough stainless steel parts are too big for my tumbler, so I had to clean them by hand with Noxon...
-mof

nothing glistens here...
201405-HS-dirty-front-end.jpg201405-HS-dirty-front-end.jpg

bring on the shiny...
201405-HS-clean-front-end.jpg201405-HS-clean-front-end.jpg

#95 9 years ago
Quoted from FirebrandX:

Is this job being done at "High Speed"?

Most certainly, no!
10-30 hours a week for 10-15 weeks?
Who knows...
=)
-mof

#96 9 years ago

Hours 32-37:
Flipper assemblies rebuilt.
New coils installed.
I'm going to enjoy the old playfield another week before I tear it apart. Why not have the flipper assemblies done?
-mof

Old flipper assemblies (grody to the max!)
201405-HS-flipper-assembly-before.jpg201405-HS-flipper-assembly-before.jpg

Corroded EOS switches...
201405-HS-bad-EOS2-714.jpg201405-HS-bad-EOS2-714.jpg201405-HS-bad-EOS2-714.jpg201405-HS-bad-EOS2-714.jpg201405-HS-bad-EOS3-945.jpg201405-HS-bad-EOS3-945.jpg201405-HS-bad-EOS4-685.jpg201405-HS-bad-EOS4-685.jpg

New flipper assemblies (with '92 springs in there) on the runway ready for take-off !
201405-HS-flipper-assembly-after.jpg201405-HS-flipper-assembly-after.jpg

#97 9 years ago

The results of installing the new flipper assemblies with new coils and fliptronics-era springs, are astounding. The ball is flying around and my scores just doubled. Previous high score was 2.2 mil, just hit 4.5mil...

I wasn't able to get either flipper to function for entering the high score, so I'll need to make some adjustments. I had thought I had everything just right the first time.

More odd behavior after the flipper upgrade: It doesn't give me 3-ball multi-ball when I escape, just 2-ball. I am slightly concerned. But overall, it's playing much much better.

I am concerned that the flipper assemblies I am using don't have a hole high enough up to keep the springs from touching the switches. This may or may not be causing a problem.

If you own an early 80's or system 11 Williams, and you haven't yet upgraded it to the newer flipper springs, you are missing out on 20% snappier game play. It's a MUST-upgrade.

Next up: rebuilding all the pops from the ground up.

-mof

#99 9 years ago
Quoted from dsuperbee:

Just drill a hole for the spring a little higher up. When I changed mine around I had to do this.

That's right last time I did this "after the fact" I drilled into the little tab that's connected to the arm, and left the plate alone.

-mof

#101 9 years ago

Some would ask why rebuild the pop assemblies on the old playfield?
Just 'cause...
-mof

Here are the old pop bumpers and pop bumper parts...
201405-HS-old-parts.jpg201405-HS-old-parts.jpg201405-HS-old-pops.jpg201405-HS-old-pops.jpg

Old dirty skirty...
201405-HS-dirty-skirty.jpg201405-HS-dirty-skirty.jpg

All back and dry from the ultrasonic...
201405-HS-ultrasonic-only.jpg201405-HS-ultrasonic-only.jpg

#102 9 years ago

In the morning I'll upload another set of pics and show how I take shortcuts and avoid soldering vertically on the playfield to get the pops wired up. Makes for easy future changes.
Pops are cleaned up, new parts are installed, and the leaves and spoons are lined up better. Much more random play happening now.
-mof

#103 9 years ago

Some would ask, "Why rebuild the pop assemblies on the old playfield?"
Just 'cause...
I'm going to tinker with the old system until I'm done tinkering with it, then I'll swap it all out.
-mof

#104 9 years ago

Hours 38-41: Removing ramps, and rebuilding 3 pops.
-mof

Here are the old pop bumpers and pop bumper parts...
201405-HS-old-parts.jpg201405-HS-old-parts.jpg
201405-HS-old-pops.jpg201405-HS-old-pops.jpg

Dirty Skirty...
201405-HS-dirty-skirty.jpg201405-HS-dirty-skirty.jpg

All back and dry from the ultrasonic...
201405-HS-ultrasonic-only.jpg201405-HS-ultrasonic-only.jpg

Clean solenoid systems...
201405-HS-clean-systems.jpg201405-HS-clean-systems.jpg

#105 9 years ago

Here's an example of using washers to secure and connect the lamp socket wires under the playfield.
It makes it easier to make cosmetic changes to the pops later on, such as changing the skirt colors.
-mof

I clip the ends on each lead since I don't need that much material
201405-HS-clipped-ends.jpg201405-HS-clipped-ends.jpg

Here's the view with the pops removed. With the bracket on there, I line up a short hex screw in a good safe spot.
201405-HS-wiring.jpg201405-HS-wiring.jpg

Washers installed.
201405-HS-washers.jpg201405-HS-washers.jpg

#106 9 years ago

Clean up the playfield, wax it, and install the system...
-mof

201405-HS-pop-area.jpg201405-HS-pop-area.jpg
201405-HS-pops-installed.jpg201405-HS-pops-installed.jpg

#108 9 years ago
Quoted from Freeplay40:

Just one observation from your photos. The long rubber that is in front of the diverter. That is not the correct application. There should be in fact two rubber rings and they should be installed to go around behind the diverter mechanism. There is clearance behind the diverter, between the diverter plate and the back board. The upper rubber should be in the groves on the posts and the lower should be below it.

Thanks... yeah there is a lot of whackiness involved on this old PF... Surely I'll be leaning on other people's pics to get it all set up right...
-mof

#113 9 years ago

I already have this list built in the system11 thread.
https://pinside.com/pinball/forum/topic/system-11-club/page/6
half way down the page...
-mof

#114 9 years ago
Quoted from Nexyss:

I just saw this thread, but if you ended up not ordering the stickers for the spinners, I have some that I can bring with me to PAGG tomorrow. I never used them when I had my High Speed. Let me know.

Thanks! I just ordered a set, so if I screw 'em up, I'll hit you up for plan B.
=)
-mof

#115 9 years ago

Air compressor arrived today!
I can go mad with stapling now!
Fun times!
-mof

#118 9 years ago
Quoted from FirebrandX:

Wow that playfield board is in REALLY bad shape. You might want to look for a replacement.

I picked the final HS playfield off the BAA site a few months ago...
Here's a snipet from the OP:
-mof

'This lovely High Speed came from the historic Starbase Arcade http://www.starbasearcade.com/ in San Rafael, CA. Unfortunately SBA's doors closed last summer. My friend knows the owner well, and lined me up with first shot at owning this historic High Speed when it came up. With a CPR playfield in my "shop", I took one look at the cabinet and backglass, and said, "Yes."'

#120 9 years ago

Air compressor set up and functioning properly.
-mof
20140517_143005.jpg20140517_143005.jpg

#121 9 years ago

Hours 42-44:

Installed blue stationary targets on the lower 6.
Re-installed the pops with blue skirts.
Replaced the new black flippers with blue flippers.
Installed blue frosted LEDs under the flipper return frames.

-mof

201405-HS-blue1.jpg201405-HS-blue1.jpg201405-HS-blue3.jpg201405-HS-blue3.jpg201405-HS-blue2.jpg201405-HS-blue2.jpg

#122 9 years ago

Hours 45-47:

1) removed the ramp 100% and cleaned it up really good. Put it back.
2) Solved recent switch errors:
3) Drilled new bracket holes to ensure EOS spring doesn't touch switches.

Getting switch errors 36,37,38 on boot.
Checked manual, and switch matrix suggests check Q43
Getting bad readings on it. Removed it, checked my parts box, and F*** yeah, I had 1 in there from Radio Shack (meaning I bought TWO once)...
Dropped it in, and everything worked.
1 game later, and I'm down 2-3 switches already.
Right EOS, Left Inlane.
I'll post another thread to look for help diagnosing.

-mof

#123 9 years ago

The results are astonishing. This thing is playing like a beast now.
There's just something magical about being about 50 hours into a resto, that it starts playing like a champion...

It's now my GF's second-favorite machine behind WW (after playing HS just once, with a score of 1,200,000 -- almost beating the machine.) She's not a gamer or a pin-head, but she has great instinctive timing skills for pinball. She says she likes the Devo-like music, she feels like she's accomplishing something easily understandable with the red-yellow-green lights and making the ramp shot. It's always good feedback to learn from non-pin-heads why certain games hold interest and others don't, especially when the reasons are not ones I'd ever think of.

Adding more blue this weekend... heading over to Cliffy's to try some blue post rubbers out. Will get some blue flipper buttons next week.

-mof

#125 9 years ago
Quoted from Freeplay40:

Blue, huh? I'm actually going to do a test form for the ramp out of transparent blue .125 acrylic to test.

Super-sexy, I may be your first customer on it.
-mof

#126 9 years ago

Hours 48-50:
Added a blue LED under the saucer. And one blue bulb under the left ramp to balance the blue. This really ties the two blue LEDs under the flipper return guides. Very happy about it.
Tightened down 4+ posts that have been flopping around. Were nuts missing under the PF? Um, yeah...
Added a few missing rubbers from the new set (doh!)
Replaced remaining GI bulbs
Drilled out a broken screw (need to hit hardware store to replace if possible)
The plan is -- make sure every bolt and nut and screw is in place before I do a swap. Why?

The last thing I want to have happen during my first ever PF swap is have anything small and petty like missing screws/nuts/bolts get in the way...

I want a totally solid game before I start. I still have bizarre intermittent switch issues to solve.

I realize I just hit the magical 50 hour mark where the game is playing amazingly well. 50 hours in 4 weeks. ~12 hours a week.

-mof

#127 9 years ago

A few pics...
4 blue LEDs and the rest are 44s
-mof

201405-HS-cab2.jpg201405-HS-cab2.jpg201405-HS-cab1.png201405-HS-cab1.png201405-HS-cab3.jpg201405-HS-cab3.jpg

#128 9 years ago

Hour 51:
Adjusted three switches until the switch errors went away in:
1. shooter
2. right inlane
3. right EOS
Success!
-mof

#129 9 years ago

Great news. I stopped by Cliffy's and picked up 6 of the lighter blue post sleeves. They really work.
-mof

(power off, not installed, but checking for color match and balance)
201405-HS-blue-cliffys-not-installed.jpg201405-HS-blue-cliffys-not-installed.jpg

#130 9 years ago

Hours 52-53:
Fuse test: fail->pass (had one minor adjustment to make, but nothing scary was found in there, as expected.)
Coil test: fail!->pass (had one dead flasher, causing both to not work)
Coil test: re-attached the kicker solenoid. =)

-mof

#132 9 years ago
Quoted from Freeplay40:

"Top Flasher" are the two flashers in the back corners of the playfield

Sometimes these guys work in pairs. Yep.
Found a dead one under the right upper green plastics.
All good, thanks!
-mof

#133 9 years ago

Going to experiment with the metal bracket removed on the upper right ramp exit -- want to see how to get the ball to return to the playfield at full speed and feed the upper flipper without going "DONK" on the playfield.

Trying in 4-player mode and just seeing what seems to stop the flow of the ball -- it's apparently the spinner...

There's barely any difference having the metal bracket there. I'm wondering if Mark's clear ramps look great without that piece even being there.

-mof

#134 9 years ago

Hours 54-55:
Removed broken playfield screw. Filled hole. New screw installed.
New set of red-yellow-green targets installed to compare to original set.
Removed coin door lock. Installed "free-play" lock.
-mof

#135 9 years ago

Hour 56:
Installed the blue Cliffy's !
-mof
20140526-HS-cliffy-installed1.jpg20140526-HS-cliffy-installed1.jpg20140526-HS-cliffy-installed7.jpg20140526-HS-cliffy-installed7.jpg20140526-HS-cliffy-installed5.jpg20140526-HS-cliffy-installed5.jpg20140526-HS-cliffy-installed4.jpg20140526-HS-cliffy-installed4.jpg20140526-HS-cliffy-installed3.jpg20140526-HS-cliffy-installed3.jpg20140526-HS-cliffy-installed2.jpg20140526-HS-cliffy-installed2.jpg20140526-HS-cliffy-installed6.jpg20140526-HS-cliffy-installed6.jpg

#140 9 years ago
Quoted from CNKay:

Nice job MOF!

Thanks man, I can't believe I'm 56 hours into this pin, time has been flying by the last 4 weeks. Black Hole only got 56 hours before I moved off the project. (Still want to do 7-digit and new motor on it).

In this case, I can't stop here on High Speed now that it's really dialed in. I have to get the experience in on doing a PF swap before John G. finishes my Sorcerer and ships it back. I need to have my skills up when that comes back, thus this "first time" project for me...

Building two rotisseries comes next...

After that, the pin porn should come flowing into your homes nightly... stay tuned!

-mof

#141 9 years ago

(Added "Tasks on Deck" to 3rd post)

-mof

#143 9 years ago
Quoted from danczaz:

Keep up the good work! Your thread inspired me to go get a tumbler this weekend!!! Not sure if you did the plunger holder yet put it clean up good... This photo is fresh out tumbler... And a before tumble photo... It was a little big so it was only thing I put in

Very cool, glad to hear it. Yes, I can't say enough good things about having an ultrasonic cleaner and a vibratory tumbler. Next on my tool list is bench buffer.

-mof

#144 9 years ago

Hours 57-59:
* Removed 6 solenoid brackets and tossed 'em in the ultrasonic then the tumbler
* Aligned the lockdown bar receiver so that the playfield lands in there perfectly. Added foam to the playfield brackets so they can't rub against the apron.
* Removed the stoplight from the game.
* Removed the hacked post from the base of the ramp. Installed a metal post (but not the right type)

-mof

Look at how poorly this lockdown bar receiver was cut... the grooves are off by about 3/16"

I compensated by adding a few washers to the right side...

201405-HS-lockdown-tweak1.jpg201405-HS-lockdown-tweak1.jpg201405-HS-lockdown-tweak3.jpg201405-HS-lockdown-tweak3.jpg201405-HS-lockdown-tweak2.jpg201405-HS-lockdown-tweak2.jpg

Using the hollow nut driver as a measuring guide, take a look:

Now we have good alignment. Am I happy with this workaround? No. May have to kick down dough for a new receiver.
201405-HS-lockdown-tweak4.jpg201405-HS-lockdown-tweak4.jpg

#145 9 years ago

Hours 60-61:

* Ultrasonic'd all the springs and screws (6+12+24)
* Installed new nylon 6-32 lock nuts
* Cleaned off all 6 solenoid plungers
* Reassembled all 6 solenoid assemblies

It's funny, now that all the solenoids and sleeves are really clean, I can "hear" the difference when they fire. There's more of a crisp sound when they activate when they have less resistance from all the black dust.

Now 11/12 solenoid assemblies have been cleaned/polished in prep for the swap. I still clean/polish all the above playfield arms for each solenoid.

-mof

I feel like I'm watching a sci-fi movie when I see dangling solenoids
201405-HS-alien-body-corpses.jpg201405-HS-alien-body-corpses.jpg

201405-HS-shiny-brackets1.jpg201405-HS-shiny-brackets1.jpg

201405-HS-shiny-brackets2.jpg201405-HS-shiny-brackets2.jpg

2 weeks later
#146 9 years ago

Hour 61:
Installed some 555 spotlights. Took 20 minutes. I think it works. Really brightens up the game.
-mof

201406-HS-spotlights.jpg201406-HS-spotlights.jpg
201406-HS-spotlights2.jpg201406-HS-spotlights2.jpg

#147 9 years ago

Hour 61:
Stoplight painted, still one more set of coats to go.
I intentionally masked to create a nice thick black outline around the face of it. Turned out pretty good.
Regardless of where you mount yours, I imagine it will reflect more light and brighten up the game.
-mof
201406-HS-yellow-stoplight.jpg201406-HS-yellow-stoplight.jpg

#150 9 years ago
Quoted from MustangPaul:

Looks good, now if it only had the little hood over each light.

I can give it a shot out of a round paper plate...

See if I can spray paint an edge of a paper plate, let it dry... then make a little flap, cut it, then tuck it in there between the lens and the plastic. tooth pick drop in 1 drop of glue. We'll see.
-mof

#152 9 years ago
Quoted from Lonzo:

What about yellow construction paper?

I need something like my pinky finger nail -- it stuck in there really good. Really thin flexible plastic would be ideal. My GF suggested Lee press on nails, haha, but I am afraid they will be too thick and not wide enough -- maybe a visit to the drug stores will answer the Q.
-mof

#154 9 years ago

Hours 63-64:
* removed 3 spinners
* soaked 'em overnight in Citristrip
* degreased 'em, and sanded 'em with 120, 240, then polished 'em with isopropyl
* sprayed 'em with white epoxy appliance enamel from Rustoleum
* tomorrow I'll bake 'em 1 hour and then try applying stickers and re-installing them
(pics thurs night)
-mof

#155 9 years ago

Hour 65: reinstalled spinners

Here we are with the baked spinners:

* note that after curing, the color is beige. This was unfortunate.
* White spinners reflect a lot of light from the game, a nice advantage

I'll try these out a while without the green stickers, and see if I ever get any ball marks on the white.

-mof

201406-HS-white-spinners2.jpg201406-HS-white-spinners2.jpg201406-HS-white-spinners1.jpg201406-HS-white-spinners1.jpg201406-HS-baked-on-beige.jpg201406-HS-baked-on-beige.jpg

#156 9 years ago

I sent another batch of posts through the tumbler.
Shiny is better
-mof

201406-HS-more-posts.jpg201406-HS-more-posts.jpg

#157 9 years ago

Hour 66: Remove 6 bells from the flipper return guides.

Bells spend a sleepover in the tumbler...

Thank you, Cliffy! (new ones on right)

-mof

20140628_000509.jpg20140628_000509.jpg20140628_000454.jpg20140628_000454.jpg

#158 9 years ago

Hour 67:
Removed posts from plastics, and reattached them to new CPR plastics. I started with the three ones that were clear acrylic previously.

I used a soldering iron to heat the post, and then pulled it out of the old plastics.
I dremeled away all the splayed metal.
I then hand-polished the post, and inserted it into the new plastic.

-mof

201406-HS-new-plastics-remove-posts.jpg201406-HS-new-plastics-remove-posts.jpg201406-HS-new-plastics2.jpg201406-HS-new-plastics2.jpg201406-HS-new-plastics1.jpg201406-HS-new-plastics1.jpg

#160 9 years ago
Quoted from MikeO:

So how are you attaching the old bell post to the plastic, or aren't you?
Mike O.

The fit is so snug, that by simply rotating the post, and pushing it in, it's coming within 1/64" of "fully seated" in there. Screwing it in finishes the rest.

Ideally, I'd like to have a hyper-thin nylon washer in there to prevent plastics from rubbing against metal.

-mof

#162 9 years ago
Quoted from MikeO:

BTW, your work is inspiring. There is a lot of patience going on to get everything right before you go to swapping it all over to the new playfield.
Mike O.

Thanks for the kind words.

This will be my first ever swap, so I'm just trying to limit carrying unneeded "baggage" with me into the swap. I want all the trials and tribulations of the swap to be swap-related. I'd like "everything to work well" beforehand, and make sure I have all the right posts, plastics, and wireforms, etc beforehand... I feel like I'm getting close, and the closer I get the more little things I find that need attention.

I never thought I'd need 70+ hours of prep work before I could even start the swap, but to be fair, I did *just buy* the machine cold 9 weeks ago, it's not like I've sat on it for a year in an "already good" state...

Getting closer, to... getting close! That's for sure...
-mof

#163 9 years ago

Hours 68-69
Left side of field:
* Replaced red star posts with fresh new ones
* Shined tops of all posts
* Replaced nylon nuts with new ones and green acorns
* Inspected posts for Loctite (none found !!!)
* Replaced rubbers
* Cleaned plastics and polished bells
-mof

#166 9 years ago

Pics from last night. I was so pleased to find zero Loctite used on the left side, I'm hoping it's true for the right side as well...

-mof

NEW REINFORCEMENTS MOVE IN
201407-HS-new-starposts-leftside.jpg201407-HS-new-starposts-leftside.jpg

RETIRED SOLDIERS
201407-HS-old-starposts-left-side.jpg201407-HS-old-starposts-left-side.jpg

#167 9 years ago

Hour 70: Box cut. Wrapped. Back from UPS store. Old ramp shipped out via UPS!
-mof

#169 9 years ago
Quoted from Pinballrus:

I've got to come by soon, you've got a few new pins for KAP to make an appearance on since the last time I was over

At least I don't have to have KAP in my face on the <sys11's!
I'm glad you put up big scores on WW and Diner. Force me to up my game...
-mof

#170 9 years ago

Hour 70: (continued) Upper habitrails polished. I like how they are NOT symmetrical.
-mof

Left side cleaned up...
201407-HS-left-side-cleaned-up.jpg201407-HS-left-side-cleaned-up.jpg

Upper ramps polished
201407-HS-upper-ramps-polished.jpg201407-HS-upper-ramps-polished.jpg

#171 9 years ago

Hours 71-72: Right Side Shop: Polished posts, screw heads, cleaned plastics, new rubbers, installed new nylon nuts and acorns. New red star posts.

Enjoy tonight's sexy shots. When the ramp comes back on Tuesday, I'll install it, and the yellow stop light, and we'll be *very* close to starting up the swap!

-mof

Quick Compare against Day1: (not a great comparison, since the lighting isn't the same, but it's what we got:
before.jpgbefore.jpg

201407-HS-shop-job-old-complete3.jpg201407-HS-shop-job-old-complete3.jpg201407-HS-shop-job-old-complete2.jpg201407-HS-shop-job-old-complete2.jpg201407-HS-shop-job-old-complete1.jpg201407-HS-shop-job-old-complete1.jpg201407-HS-shop-job-old-complete4.jpg201407-HS-shop-job-old-complete4.jpg201407-HS-shop-job-old-complete6.jpg201407-HS-shop-job-old-complete6.jpg201407-HS-shop-job-old-complete5.jpg201407-HS-shop-job-old-complete5.jpg201407-HS-shop-job-old-complete7.jpg201407-HS-shop-job-old-complete7.jpg

#172 9 years ago

Oops, a 2:30 AM casualty... put the right spotlight wiring on the outside of the white rubber. Harmless, but I'll clean that up tomorrow. Also, just now noticed that the tachometer isn't lighting up all the way now. Top left area and top right areas are dark. That's very odd. I've never seen that happen.

-mof

#173 9 years ago

Played some pinball today, and fixed up two other pins.
Here are a few shots of the CPR PF going in soon.
-mof

201407-HS-out-of-the-box2.jpg201407-HS-out-of-the-box2.jpg201407-HS-out-of-the-box.jpg201407-HS-out-of-the-box.jpg

#174 9 years ago
Quoted from Freeplay40:

And your new clear ramp is ready and waiting!

Awesome, sounds like I'll be installing it for a test drive next Saturday, hopefully with the stoplight installed in the corner as well...

I'm not sure what to do with the metal bracket on the back of the stoplight. It seems to be an odd shape for the rear panel.

-mof

#175 9 years ago
Quoted from northvibe:

damn that does look good!

Quoted from Pinballrus:

looking good mof!

Thanks, we've come a long way in 72 hours (in 69 days, holding steady @ 1 hour / day...)

Quoted from Pinballrus:

One thing I like to do when adding spots is to point one back toward the flippers to light them up. I usually mount them on an elevated post (some type of stern post, I can probably figure out which one if you need me to), this allows for them to be angled downward and spreads the light very nicely, and doesn't blind you if aimed back at you.

I really like symmetry, so I figured on pointing both across the middle. I'll try one back and see what happens.
-mof

#176 9 years ago

Hours 73-75: Removed backboard to playfield, dremeled new hole, bondo, sanded, painted, and mounted stoplight. Also added a blue shooter. Yummy!
-mof

blue shooter!
201407-HS-new-blue-shooter2.jpg201407-HS-new-blue-shooter2.jpg201407-HS-new-blue-shooter.jpg201407-HS-new-blue-shooter.jpg

Dremeled a hole (per freeplay40's instructions)

201407-HS-backboard-dremel.jpg201407-HS-backboard-dremel.jpg

Backboard to playfield before:

201407-HS-backboard-before3.jpg201407-HS-backboard-before3.jpg201407-HS-backboard-before2.jpg201407-HS-backboard-before2.jpg201407-HS-backboard-before1.jpg201407-HS-backboard-before1.jpg

Bondo and sanding

201407-HS-backboard-bondo2.jpg201407-HS-backboard-bondo2.jpg201407-HS-backboard-bondo1.jpg201407-HS-backboard-bondo1.jpg

Black Satin:

201407-HS-backboard-after5.jpg201407-HS-backboard-after5.jpg201407-HS-backboard-after4.jpg201407-HS-backboard-after4.jpg201407-HS-backboard-after3.jpg201407-HS-backboard-after3.jpg201407-HS-backboard-after2.jpg201407-HS-backboard-after2.jpg

#177 9 years ago

Bracket on:
201407-HS-bracket-on.jpg201407-HS-bracket-on.jpg
Attached:
201407-HS-stoplight-installed.jpg201407-HS-stoplight-installed.jpg
-mof

#178 9 years ago

Hour 76:
Well, well, well.. This thing is coming together. Looking forward to a new ramp this weekend...
-mof

First I mounted the stoplight, and realized the stoplight deserves another support behind it. I clipped a Cliffy at an angle, and elmer glued it in place to just help hold the angle I wanted. I wanted an angle facing directly at the player. I bent the bracket a little bit until it was right where I wanted it.

201407-HS-cliffy2.jpg201407-HS-cliffy2.jpg201407-HS-cliffy.jpg201407-HS-cliffy.jpg

Here's how close we are getting. Installed new ablaze-4 pop bumper lights, put two red Cliffys on the right side to balance the look better. Put two new rubbers around the diverter area.

201407-HS-stoplight-installed1.jpg201407-HS-stoplight-installed1.jpg201407-HS-stoplight-installed2.jpg201407-HS-stoplight-installed2.jpg201407-HS-stoplight-installed3.jpg201407-HS-stoplight-installed3.jpg201407-HS-stoplight-installed4.jpg201407-HS-stoplight-installed4.jpg

#180 9 years ago

No sharpie was used in this restoration. =)

I masked for the line using painters tape to leave the original black plastic there for the outline. I did it one section at a time, first the 4 sides (not the front edge). Let that dry, then painted the front (not the front lip or the 3 lenses) -- each time moving the masks to the new position.

Thanks for the kind comments.
-mof

#182 9 years ago
Quoted from MustangPaul:

This is the way a Comet 6.3v, 7 led strip mounted under the apron on the center ball drain stop lights up the flippers. Before and after.

Pretty cool, can you link me what the installation looks like?
-mof

#184 9 years ago

Hours 77-79:

* installed new ramp, adjusted switches
* installed another 3-prong socket, this time for: Q47 for the switch matrix. IJ8-7 was out

Game plays just great ! The new ramp is incredible compared to the old one.
-mof

201407-HS-new-ramp2.jpg201407-HS-new-ramp2.jpg201407-HS-new-ramp1.jpg201407-HS-new-ramp1.jpg

#185 9 years ago

Hour 80: installed two new fresh diodes on the L and R flipper switches, to see if the switch matrix issue goes away.

-mof

#187 9 years ago
Quoted from MikeO:

So did the switch matrix issue go away?

So far so good. I'm about 1 hour of game play in. If the fix holds, then that would be the second time (for me) that switch matrix problems have gone away by replacing what appear to be good diodes.

-mof

#189 9 years ago
Quoted from MikeO:

So what drew you to those specific switch diodes?

I started with the most likely culprit (of the 8 switches on the matrix column that was blowing), where high and low power sometimes short.
-mof

#190 9 years ago

Playing the hell out of this thing. It's hard to stop. I am really surprised by how fun this game is when it's really tightened up.
Knock on wood, the switch matrix issue may be behind me.
-mof

2 months later
#191 9 years ago

Switch matrix issue appears dead after 100+ plays, wow.

Now, if I could just remember how I fixed the top end of the tachometer? It went out once, and came back...

ah yes... loose wire in IDC connector 17J-8.

-mof

1 month later
#193 9 years ago

HIGH SPEED !!!
GAME ON!

I'm declaring my Seawtich project fully stabilized at 34 hours of work, and playing great, and I'm now moving back to High Speed and prepping for "my first playfield swap" over XMAS break.

I'll be putting together a list of ways I'd like to prepare for the Playfield swap. My first step will be to read 20+ swap threads for ideas.

-mof

3 weeks later
#194 9 years ago

Thanksgiving chill out, and Xmas shopping complete...

I just took a nice 3-week break from pinball repair...
Game on tomorrow night. I will begin molexing the larger components

Upcoming tasks:

DONE
* buy thicker GI braid wire
* buy rotisserie
* buy air compressor / high-end stapler
* buy a drill template

SHOPPING LIST
* get a drill bit for the pop bumper nails

PRE-SWAP TASKS
* install molex connectors for all major soldered components under the PF
* pray a lot

-mof

#195 9 years ago

Prepping for my first ever playfield swap, let the comedy begin!
Surgery room is prepped and ready.

I bought a rotisserie that would fit well on my workbench...
I used an old land line cord to secure the old playfield to the head, so it cannot crush my head while I'm removing parts. I also have a board mounted in the cabinet to limit rotation (a must have)
Tools are laid out for the first parts to molex and transfer over.

The time is very soon!
-mof

201412-HS-PFswap-prep1.jpg201412-HS-PFswap-prep1.jpg

201412-HS-PFswap-prep2.jpg201412-HS-PFswap-prep2.jpg201412-HS-PFswap-prep3.jpg201412-HS-PFswap-prep3.jpg201412-HS-PFswap-prep4.jpg201412-HS-PFswap-prep4.jpg201412-HS-PFswap-prep5.jpg201412-HS-PFswap-prep5.jpg

1 week later
#196 9 years ago

With XMAS complete, it is time to dive in DEEP, and land this plane...

GAME.
ON.

Updates will be posted every few hours for the next 3 weeks, for your amusement, stay tuned!
-mof

#202 9 years ago

Hour
Remove Playfield from Cabinet.
Set up table full of tools required to do the swap.
-mof

201501-HS-tools.jpg201501-HS-tools.jpg

#204 9 years ago

Curtsy bow to the GF for the PF move assist.
HF delivered the fatigue mat, and I decided to turn that into a non-stick surface for my ghetto rotiss...

Somewhat stable. Pray for me.
-mof

201412-HS-operating-table2.jpg201412-HS-operating-table2.jpg20141226_154714.jpg20141226_154714.jpg

#205 9 years ago

Time per molex is clocked at 8 minutes. Time to remove at 2 minutes. 10 minutes per component to remove. 11 to go. See you in a few hours.
-mof

201412-HS-detached-organs1.jpg201412-HS-detached-organs1.jpg

#207 9 years ago

Hours:2-4
12 molexes later...
9 components out...
4 to go...
I'd like to think this would be a bit easier if I weren't sick.

Harness and ground braid tomorrow, one day at a time...
-mof

201412-HS-limbs-organs1.jpg201412-HS-limbs-organs1.jpg
201412-HS-operating-table-just-pops-left.jpg201412-HS-operating-table-just-pops-left.jpg

#208 9 years ago

Best inspector name ever?

I always ask myself, if I were the parents with THAT last name, I'd only have to steer clear of just a few first names to not ruin this child's soul... you know like... if the last name is: "Munch", then the first name *can't* be Richard or Rod... etc... Well... this is either a fine joke, or... some confused parents.

-mof

201412-HS-what-an-inspector-f-hard.jpg201412-HS-what-an-inspector-f-hard.jpg

#210 9 years ago
Quoted from Freeplay40:

Interesting.... In the photo above, the black wires around the pop bumpers appears to be added. Am I correct to assume that those wires are providing power to the pop bumper lights? Here's a photo of the bottom of mine in that area. A little hard to make out, but the power for the pop bumper lights was provided by routed, stapled braid.

Good eye.
Yes, part of my 80-hour "prep" for the playfield swap was rebuild the pop assemblies and install new lamp sockets. I like using washers to connect them to GB so that I can remove them easily if needed, to say -- change the skirt color.

-mof

#212 9 years ago

Hours: 5-7
* visit hardware store for varathane and drill bits
* lay down varathane on the underside of the PF

Last chance to clean up the new CPR PF.

The CPR coat of clear varnish on the underside of the playfield was very splotchy, and I was thinking I'd like mine to have a complete coat to make it easier to keep it clean in the future.

I bought a half pint of satin fast-drying varathane, and tried brushing it on one half to see what I like better. I think it's a definite improvement. I'm taking it slow to get an even coat on there.

Now to complete the other half...

-mof

splotchy
201412-HS-varathane.jpg201412-HS-varathane.jpg

one coat later...
201412-HS-splotchy.jpg201412-HS-splotchy.jpg

#213 9 years ago

Hour:8
Thanks to 80 hours of prep work in March/April, this was an easy cab to re-clean. I spent a little extra time wiping down every bundle of wires. I'm not going for 'perfect' on this PF swap, just "super nice"...
-mof

201412-HS-clean-cab.jpg201412-HS-clean-cab.jpg

#214 9 years ago

Hour9:
Molex final components: three pop bumpers...
-mof

201412-HS-molex-complete1.jpg201412-HS-molex-complete1.jpg201412-HS-molex-complete2.jpg201412-HS-molex-complete2.jpg

#215 9 years ago

Hour10:
Remove apron, and hand polish both playfield brackets.
"Before and After"
-mof

201412-HS-polished-handles2.jpg201412-HS-polished-handles2.jpg
201412-HS-polished-handles1.jpg201412-HS-polished-handles1.jpg

#216 9 years ago

Unscrewed 12 switches and taped off the screws.
-mof

201412-HS-blue-tape-switches.jpg201412-HS-blue-tape-switches.jpg

#217 9 years ago

Hours: 11-12

Took tons of pictures and a movie to document harness before removal:
* Removed all hex screws into three jars:
1. #6 - 1/2: relays, standups
2. #6 - 3/8: lamp sockets
3. #6 - (the long ones for the "white ceramic resistor + extra" components that have 1/2" clearance over the playfield
4. (note, I have all the philips screws taped into each set of switches)

Before I can remove the harness I have to manage two things:

1a. Mark every soldered lamp socket with tape
1b. Take clear photos of each soldered lamp socket
1c. *de-solder each lamp socket that comes off the harness

2a. Mark every wire that feeds through to front side (flashers)
2b. Take clear photos of wires that feed through
2c. *de-solder the through-playfield components (such as flashers) (*next step)

I count about 45 blue tapes now, (16+ were switches), so that leaves roughly 29 areas that must be de-soldered.
-mof

201412-HS-42-blue-tapes.jpg201412-HS-42-blue-tapes.jpg

#218 9 years ago

Hours 13-15:

remove harness.

VICTORY LAP !!!
"We have a Winnerrr !"

WOOOooo HOOOooo !!!
-mof

201412-HS-no-harness.jpg201412-HS-no-harness.jpg

201412-HS-no-harness2.jpg201412-HS-no-harness2.jpg201412-HS-harness.jpg201412-HS-harness.jpg

#220 9 years ago

Notes on 10 pass-through wiring components:

1. There are 6 flashers with pass through wiring. I chose to de-solder them, so that I can tumble the sockets. Next time through, I'll just cut the wires.
2. There are two pass-through components (trough solenoid, and kick back solenoid) -- I chose to molex them since they are solenoids.
3. There are two ball switches. I cut those, and will molex just the rear side during the re-build.

-mof

#221 9 years ago

Thanks, coach!
Now, onto creating 11 GI braids...
-mof

#222 9 years ago

Hours 16-17:

GI braids complete...

Now, to de-solder old lamp sockets and tumble them overnight.
-mof

Mr. F. Hard has inspected this new PF already, and gives it a thumbs up!

201412-HS-F-Hard-Inspected-again.jpg201412-HS-F-Hard-Inspected-again.jpg201412-HS-GI-braid1.jpg201412-HS-GI-braid1.jpg201412-HS-GI-braid2.jpg201412-HS-GI-braid2.jpg

#223 9 years ago

Hour 18:
De-soldering GI braid contact points.

I just spent an hour soldering sucking 52 bulb contact points and a few hex screws. Lovely.

-mof

201412-HS-solder-shells.jpg201412-HS-solder-shells.jpg

#226 9 years ago
Quoted from lb1:

If I were to guess, could this be polishing every single lamp socket and more generally piece of playfield hardware? Perhaps you also polished the light bulbs.

Well, some of that has already happened.

That quantity of solder shrapnel represents solder-sucking 52 bulb contact points and a few hex screws... Yikes...

-mof

#227 9 years ago

First lamp is a success. 25 more to go.
-mof

201412-HS-first-lamp.jpg201412-HS-first-lamp.jpg

#228 9 years ago

It's great feeling to finally drill into your precious new CPR PF.

Here's my new drill bit, with my electrical tape stop.

When I install it into my drill, it's impossible for the tape to slip -- it has nowhere to go.

-mof

201412-HS-drill-bit-stop-776.jpg201412-HS-drill-bit-stop-776.jpg201412-HS-drill-bit-stop2.jpg201412-HS-drill-bit-stop2.jpg201412-HS-first-hole.jpg201412-HS-first-hole.jpg

#229 9 years ago

Hours: 19-21
Install GI sockets.

Installing the GI lighting is a blast. It's fun to try and line up each lamp socket just right, and blast it with a staple.

I am noticing that the sockets LEAN one way or the other, so I'll need to learn how to control that better in the next PF swap.

I was careful not to pre-staple TOO many spots in fear I wouldn't be able to rotate the sockets in place. What I found is that wherever I had two staples within roughly 1" of each other, then they are too close. I like doing things in stages, so I like that I did the braids first, and the bulbs second. There's just a little compromise needed in the number of staples.

-mof

201412-HS-lamps-15-done1.jpg201412-HS-lamps-15-done1.jpg201412-HS-lamps-15-done2.jpg201412-HS-lamps-15-done2.jpg201412-HS-lamps-15-done3.jpg201412-HS-lamps-15-done3.jpg

#230 9 years ago

Hour 22:
Hammer in 25: T-nuts
One hole wasn't drilled properly for the T-nut. Consulting the oracle for further info.
-mof

#231 9 years ago

Hours 23-24:
Remove old pops and pop nails, and install pop nails.

Now's the time to send your prayers.

Drilling down into the clear coat of my precious CPR PF to make room for the heads of the pop nails. I have no idea why CPR doesn't do this at the factory... If I got *this* far and then ruined my PF, I'd go nuts.

pray.
for.
me.

First attempt is close, needs a hair more room.

-mof

201412-HS-countersink1.jpg201412-HS-countersink1.jpg
201412-HS-countersink2.jpg201412-HS-countersink2.jpg

#232 9 years ago

BALLS.
OF.
STEEL.

and, EXHALE!

I'll let the pics do the talking. Keep those prayers coming... 6 more to go...

-mof

201412-HS-pop-nails1.jpg201412-HS-pop-nails1.jpg201412-HS-pop-nails2.jpg201412-HS-pop-nails2.jpg

#233 9 years ago

Hour 25:
Install inlane/outlane switches

-mof
201412-HS-inlane-switches.jpg201412-HS-inlane-switches.jpg

#234 9 years ago

Hours 26-27:
Shotgun clean wiring harness.

I took the wiring harness to the driveway, and sprayed it down with Mean Green, let it work for a minute, then sprayed it down good 2x.

Flipped it over, reversed it, and repeated.

I am now supervising it in the convection oven at 250'F for about 30 minutes...

When done, I'll spread it out on the table, and hand polish/dry every component with IPA 91%.

Then I can try submerging various sections in the small ultrasonic cleaner (lid off) and see what happens.

It feels non-grody-to-the-max to the touch. Still going to give it at least an hour of touch ups and switch cleaning...

-mof

PS: Now I'm hungry for cookies !
201412-HS-baking-cookies1.jpg201412-HS-baking-cookies1.jpg201412-HS-baking-cookies2.jpg201412-HS-baking-cookies2.jpg

#237 9 years ago
Quoted from Freeplay40:

If I washed a harness down in my driveway today, it would freeze!

We are clocked in at 47' F out here, very chilly in the shade. The 40-60mph gusts from yesterday are over, so it's a great day to spray and pray.
-mof

#239 9 years ago

Hours 28-29:
Install wire guides.

Like most of this project -- this task was a fun mini-puzzle...
-mof

201412-HS-20-wire-guides.jpg201412-HS-20-wire-guides.jpg

#240 9 years ago

I think it's safe to say on "day 7", hour 30, the wiring harness goes back in.
I can't wait to wake up tomorrow!
I seem to be clocking in 5 work-hours a day, (3+ hours are exploration, reviewing pics, researching online, finding tools, errands to the hardware store, etc. I'm just logging actual work hours for future reference.)

-mof

#241 9 years ago

It's time to land this plane... has anyone seen my wiring harness?
-mof

201501-HS-runway-ready.jpg201501-HS-runway-ready.jpg

#242 9 years ago

Oh yes I did...
Blue and more blue
-mof

201501-HS-blue-buttons.jpg201501-HS-blue-buttons.jpg
#243 9 years ago

Hours 30-32:
Re-attach wiring harness (top 1/5th).

Ok I found the wiring harness, and scratched my head.
And scratched my head some more...
Apparently during the cleaning, I had moved the wires around enough, that I had no idea how to begin re-assembly.

So I took a systematic approach.

I lifted the harness by the 4 molex connectors to establish the top, and identified all its general areas: (GI, pops, switches, etc.) In some areas, there are 3 different bundles of wire running together, where there's an "ideal" bundle on top, middle, and bottom...

I had to start with a few pictures taken of the wiring harness before its removal from the top of the PF...

I was able to get started. I learned that next time, I'll take much better photos of the actual shape and LAYERS of the harness before removing it. Lesson learned.

About 3 hours in, I was able to get about 8 components done. I reckon there are 60-70 to do, I'll be sure and let you know when it's over -- the component re-connect count for High Speed.

There are no shortcuts in pinball restoration. This will certainly take time. I'm starting with the easy stuff like the resistor blocks, the lamp socket arrays, and lamp sockets. All of these do not require "precision" installation. I can usually utilize one of the two or more dimples given for free to begin drilling. Then install the first screw and "SEE" where the second hole actually wants to go, make sure it looks even and straight, and then create my own dimple with a tiny philips screw driver.

Another way I was able to segregate and remove the mess of the playfield was to put each section in a ziplock and tape it off. As I install each section, I remove the ziplock bag. This really made it easy to move areas around, and flip flop the layers... I expect to use the ziplock bag method next time around to avoid tangles.

Slow and steady rebuilds the playfield.
-mof

201501-HS-harness-progress.jpg201501-HS-harness-progress.jpg

#244 9 years ago

Hours 33-34:
Installed 8 more components, cleaned switches.

Slowly, but surely, the ziplocs break away and reveal another mini-puzzle to install.

To celebrate the cleaning of the switches, I have procured a crisp, uncirculated, $100 bill.

Soon, I'll be folding and cleaning switches with it.

I always wondered to myself in quiet, "But Vid, why a $100???"

Now that I'm doing it, I get it...

-mof

Quoted from vid1900:

Just pull a crisp $100 bill through the held together contacts, until the bill pulls through cleanly. The first pull will be very black with carbon.

201501-HS-benjamin-progress.jpg201501-HS-benjamin-progress.jpg

#245 9 years ago

I've now cleaned all three spinners. They were *already* clean from the 80-hour shop job.

But now I get it. It's not truly clean, until you use an uncircuclated crisp $100 bill, and verify that you aren't ADDING crap onto the switches using a DIRTY OLD $1 you cheap bastard... (like I have floating in all of my coin boxes for quick cleanings.)

You can barely see the "Streaks" but this $100 has cleaned 4+ switches now. Clean Clean Clean.

My record on a spinner is about 80 rotations. Hopefully all three of these AVERAGE 80.

-mof

201501-HS-clean-100-streaks.jpg201501-HS-clean-100-streaks.jpg

#246 9 years ago

Hours 35-36:
8 more components installed. 24 total. (Perhaps there are 50-60 total?)
7 hours in.
I'd estimate this being the 55% mark on the underside harness re-install. Give me another 6-7 hours with the harness and components.
-mof

201501-HS-half-way-home.jpg201501-HS-half-way-home.jpg

#248 9 years ago
Quoted from Freeplay40:

In the photo above where the leaf switch for the spinner goes right over some GI braids, make sure the leaf cannot contact the braids. I do recall when I did mine that I put some shrink tube on those braids.

Agreed. Will do. I think I need wider shrink tubing.
-mof

#249 9 years ago

At least all the time I invested on molexing all the hardware will pay dividends here in the home stretch when each of the 12 hardware piece screws into place in 3 minutes each. Looking forward to that phase.

I'll set my goal now of Sunday night -- 'Bottom side is 99% done'...
Definitely what I'd call, "Over the hump." And with that, I'd call xmas break aka a "restorer's vacation" a true success.

I've done several topsides before including this High Speed (once already) so it while be hopefully coasting downhill by Monday night. We'll see. Surely there's a little Murphy's Law lurking somewhere, haha.

-mof

#250 9 years ago

Hour: 37
Installed two rollover stars.

As freeplay40 has mentioned in his threads, it is critical that the rollover stars can lay flat so that orbit shots don't turn into airballs.

If you clean out the "wheel spoke" clear and ensure smooth up/down motion, you are not done.

Get 3-4 extra rollover stars for insurance before you begin this step.

In order to compensate for all the clear that has congregated on the red rollover star plastic, you have to "cut away" the same amount of material on the white star on each end of each "spoke"

I used a dremel and an exacto knife and after 1 attempts for the left side, and 3 attempts for the right side, I finally got them where I wanted 'em. Not perfect, but good enough to try the game out. I have 10 more bullets to experiement with... I decided NOT to pry open the red plastic parts to allow me to remove the star, because IF I were to break off a tab, I would be heartbroken.

-mof

original stars
201501-HS-two-of-many-virgin-stars.jpg201501-HS-two-of-many-virgin-stars.jpg

after dremel
201501-HS-post-dremel.jpg201501-HS-post-dremel.jpg
after exacto knife
201501-HS-after-exacto.jpg201501-HS-after-exacto.jpg

#252 9 years ago
Quoted from MikeO:

What exactly are you modifying on the stars?

I'm removing material on the bottom side of the spokes closest to the axis, so they can travel another 1/16" farther down vertically. I'll post a pic later to demonstrate.

-mof

#253 9 years ago

Here are the pics:
-mof

First I took a molex tool and scraped just a hair of the clear out. I decided I didn't like this route -- if I break this red plastic, I'll be pissed.

Instead, take shots at plastic that you can replace and paid $0.25 for each or whatever. I had bought a set from CPR with a PF order once, so I had them in a drawer.

201412-HS-scraping-clear.jpg201412-HS-scraping-clear.jpg

Here you can see how much the rollover star sticks out if you do nothing -- about a 1/16", this is not good. This will lead to airballs galore. On my old playfield, the stars lay "just" below the playfield, so there is ZERO risk of airballs.

-mof

201412-HS-stock-1-16.jpg201412-HS-stock-1-16.jpg

#254 9 years ago

I am *loving* this experience of doing a playfield swap. I really appreciate CPR for making this possible, and for choosing such high quality dense wood. Every new screw I put in place is locked in solid, and it's great. Thanks CPR !
-mof

#256 9 years ago

Here's an example of the little DIY wire-lug project in action, and the visual and practical benefits:
-mof

BEFORE
201412-HS-soldered-on-wires-on-hex-gross.jpg201412-HS-soldered-on-wires-on-hex-gross.jpg
PREP
201501-HS-prep-3-wires.jpg201501-HS-prep-3-wires.jpg
AFTER
2015010-HS-much-cleaner.jpg2015010-HS-much-cleaner.jpg

#257 9 years ago

Hours 38-39:
Installed 10 more components. (35 from the harness completed)
Installed a flipper assembly (just 2 screws of 8, so still much to do)
I'd reckon 70% complete over 9 hours. 3-4 to go.
-mof

#258 9 years ago

Hours 40-42:
Installed 15 more components. (~50 from the harness completed)
Only 1 lower sections left. (Trough assembly and surrounding switches)
I hope I make the time to complete the harness tomorrow. Two more big football games on to watch...
-mof

#260 9 years ago

Calling it a night. Must. Stop.
Blue tape = fine tune precision required, do last.
Hoping fewer than 3 hours remain on the harness.
-mof

201501-HS-one-section-left.jpg201501-HS-one-section-left.jpg

#261 9 years ago
Quoted from Chosen_S:

I Stand Impressed, couldn't imagine myself doing this just yet.

Thanks man. I got suggestions from some good friends to help get me through the trickier parts.

When I'm done, I'll do what I can to make this easier for the next guy, and leave a summary of the things I learned.

-mof

https://pinside.com/pinball/forum/topic/playfield-swap-guide

#263 9 years ago

Hour: 43
Added 5 more components.
* 5 switches for the inlanes/outlanes
* 2 sets of 2 sling switches
* 2 sling bulbs
* 6 pairs of wires need soldering in

Back to work, and back to the "1 hour a day" plan...
-mof

#264 9 years ago

Hours: 44-45
* Added 8 more components. ~60 from harness completed.
* Tested GI by plugging 4.5DC bulb tester unit into the GI connector.

GI works !!!

2 sides of playfield GI:
A. Yellow, White/Yellow
B. Violet, White/Violet
And I found a short in the violet side (I simply forgot to join two wires), so once that was completed, they all work now.

I learned that if you remove all the GI bulbs, and do a continuity test, you can make sure there's no short in your system. Then put the bulbs in and give it power. Repeat for the other side.

I have been saving for last all the "fine tuned" items -- components that require being lined up just right: (marked in blue tape)

* 1 saucer switch
* 3 pop switches
* 4 sling switches
* 2 sling arms/switches
* 15 standup targets
* 2 sling lamps sockets where I changed the socket type and I'll need to install them LAST so I know where they won't short anything.
* 2 new lamps sockets for the star rollovers

-mof

#265 9 years ago

Hour 46:
Added 4 more components: saucer red plastic, saucer switch.
-mof

#266 9 years ago

Hour 47:
Added 6 more components: 3 pop switches, soldered in another wire, added two slings.
-mof

201501-HS-progress.jpg201501-HS-progress.jpg

#269 9 years ago

Hour 48:
* 2 sling switches aligned and in.
* new speaker installed.
-mof

#270 9 years ago

Hours 49-50: (21 hours into reassembling the wire harness and hardware)
* installed 2 rollover switch lamp sockets
* installed hardware for ball lock kick out

Next up: (15+ hours)
* 2 playfield cab brackets
* 2 sling arms/switches + 2 solenoids
* 15 standup targets (5 sets x 3)
* 2 sling lamps sockets where I changed the socket type and I'll need to install them LAST so I know where they won't short anything.
* 2 hideout kickback assemblies
* 1 ramp diverter

Then the topside...

-mof

#271 9 years ago

Hour 51:
* playfield cabinet brackets installed
* new sleeves installed into each solenoid / bracket
* hand-cleaned the rear diverter assembly
-mof

#273 9 years ago

Hour 52:
* 3 pop assemblies installed and plugged in (cake walk)
* left sling solenoid and arm in place
-mof

#275 9 years ago

Hour 54:
GI check. I had 2 errors.
1. mis-wired pair
2. un soldered wire

Fixed. (all 31 bulbs pass -- using 4.5vdc from 3 AA batteries... a bit dim)
-mof

Left and Right 'star maps' in the dark...
Enjoy!

201501-HS-stars-1.jpg201501-HS-stars-1.jpg201501-HS-stars-2.jpg201501-HS-stars-2.jpg

#276 9 years ago

Next up: (~15 hours... final ~10% of entire 150 hour project)

* 15 standup targets (5 sets x 3)
* 2 hideout kickback arms and solenoid assemblies
* 1 ramp diverter and ramp
* trough kickout
* wood rails

Then the rest of the topside...
-mof

#279 9 years ago

Hours 55-56:
* 2 hideout kickback arms and solenoid assemblies
* trough kickout
-mof

#281 9 years ago

Hours 57-58:
* Inlane guides installed
* Slings installed
* 2 target sets installed
-mof

#282 9 years ago

Hour 59:
* Trough installed
* Flippers installed

(11 hours left?)

-mof

#283 9 years ago

Some lessons learned about CPR playfields:

1. You do all the dimples bottom side by eye.
2. Topside, you need to widen most of the screw/bolt/wire holes just a hair.
3. Topside, some of the trough holes might not be right (perhaps they are just big dimples?) -- because all the holes in the upper PF are perfect.
4. START all holes on the topside with a #6 1/2" hex screw (something that can't strip). Do any screw holes with the hex screw to "start" it.
5. NEVER drive a long screw past the point of it turning "somewhat easily" -- if it gets stubborn, and you have room to go, STOP. Remove it, drill a touch, and re-screw with your hex screw. The goal is to NEVER break off a long screw.
6. NEVER use two holes with a metal object (such as the brackets for the apron) that can "CUT" a screw, when the two screws are just "a little off" -- the act of screwing AGAINST the edge of the bracket shears it. I broke one off on a little apron bracket, and learned my lesson.

-mof

#284 9 years ago

Here's an example of me starting a hole with a hex screw, before screwing in a long screw.
-mof

Hole too small, needs threads
201501-HS-pilot-start.jpg201501-HS-pilot-start.jpg

Hole started with hex screw
201501-HS-pilot-start2.jpg201501-HS-pilot-start2.jpg

#285 9 years ago

Here's an example of CPR missing a hole entirely.

I start with a poker, and eyeball the part and the paint on the PF, and estimate a spot, give a little poke, and then view the spot from 3+ angles to review if I think the screw will be vertical from every angle in this spot.

-mof

Hole Missing:
201501-HS-hole-missing.jpg201501-HS-hole-missing.jpg

Did I nail the landing? YES.
201501-HS-result.jpg201501-HS-result.jpg201501-HS-result2.jpg201501-HS-result2.jpg201501-HS-result3.jpg201501-HS-result3.jpg

#286 9 years ago

Here's an example of holes not lining up. I'll come back and repair it another time. I'd like to get this game wrapped up, and I'll nitpick the finer details another month.

-mof

Holes not right. Will need to glue, fill, and drill another day.

201501-HS-holes-not-right1.jpg201501-HS-holes-not-right1.jpg

OOPS sheared off. No worries. Other screw is very snug.
201501-HS-holes-not-right2.jpg201501-HS-holes-not-right2.jpg

I'll just go with one screw for now, and make sure these brackets line up nicely before committing.
201501-HS-holes-not-right3.jpg201501-HS-holes-not-right3.jpg

#287 9 years ago

Drillmaster says:

"Getting close, maybe 10 hours away"...

Here's the progress on the new and the old.

-mof

201501-HS-progress!.jpg201501-HS-progress!.jpg
201501-HS-saying-goodbye-soon.jpg201501-HS-saying-goodbye-soon.jpg

#288 9 years ago

Hours 60-62:
* Transferred Various posts
-mof

#289 9 years ago

Hours 63-64:
* Transfer wood rails (not screwed in yet)
* Remove and polish wire ball guides
* Secure Apron and 2 playfield "handles"
-mof

201501-HS-11-wire-forms.jpg201501-HS-11-wire-forms.jpg

#290 9 years ago

Achievement Unlocked!!! (part 1 of 2)
-mof

201501-HS-PF-old.jpg201501-HS-PF-old.jpg201501-HS-PF-old2.jpg201501-HS-PF-old2.jpg

#292 9 years ago

Live to fight another day... Only 2 broken screws today, live and learn!

What remains...: (6 hrs, to clock me in at 70 hours. 150+ hours TOTAL.)

* Install green plastics (20 min)
* Install ramp (10 min)
* Install 3 pop assemblies + bulbs (1 hr)
* Install 12 ball guide wire forms + 2 flipper "pegs" (1 hr)
* Install 3 sets of 3 targets (1 hr)
* Something I've overlooked (30 min)
* Solder back in the flash sockets (20 min)
* molex in the cut hideout switches (40 min)
* switch test (30 min)
* solenoid test (30 min)

-mof

Bonus Round: (8 hrs)
* come back another day and Remove/Drill/Glue/Fill 2 broken screw holes (1 hr)
* paint black and regrain the ball guides (1 hr)
* replace leg guides to black plastic (30 mins)
* tumble trough and hand polish it (2 hrs)
* swap out all coil wrappers (1.5hrs?)
* dremel out all plastics, tumble posts, and re-attach to new plastics (2 hrs?)

In short, anyone who does a quality PF swap for <$1500 is a complete bargain. LOL...

#294 9 years ago
Quoted from MikeO:

Is there any reason you aren't drilling pilot holes for screws?

I'm happy with most of the pilot holes CPR drilled for me on the upper PF.
I'm happy with starting them by screwing a #6 1/2" hex screw in and removing it, then screwing in the longer older screw/post.

I was impatient near the end of last night, when I torqued a long screw post that was 1/32" from being in all the way, and I knew better. That was one of maybe three holes on the top side that was not drilled "deep" enough (or perhaps had some clear in it.)

-mof

#296 9 years ago
Quoted from MikeO:

I'm watching your progress closely because a friend has a CPR playfield for his HS that we will be tackling in the coming months.
My woodworking experience has taught me a pilot hole is almost always recommended as long as it is undersized properly. Sounds like it would not hurt to ream out any clear that has accumulated in the top side holes on the HS playfield before we start ours.
Nothing eats me up more than having to dig out a broken screw and repair the damage from doing so only to have to start that screw again. I can't imagine how I would feel if I broke one off on the top side.

I was actually not upset when it happened. It was my fault, I saw it coming, and it's not in a make-or-break part of the PF. I remained exceptionally calm, and chose to move along to the next task. I'll circle around and fix it when the project is near complete or complete. I may just choose to drill RIGHT next to it if the plastic hole is big enough to accept the movement. We'll see. I may have a few options.

Thankfully this post/screw hole is going to be hidden under a red starpost that helps hold up a plastic in the upper PF, so the post will cover the minor repair scars. I had never snapped off a post before, and frankly, I am glad I got it done on a HS -- that was the goal. Get a few nicks and scars on my first PF swap, get tons of experience drilling PFs, and then do a great job on Sorcerer and Seawitch...

Overall, this PF is coming along really well, I will say that playfield swapping should only be done by people with patience, a good sense of geometry, and woodworking experience, or people who WANT the experience. I've had to make a lot of good calls to overcome the lack of a manual and the correct location of dimples or drilled holes.

I will make a list of all required tools when the ride is over. Some of them have been invaluable.

-mof

Drilled right next to the hole... and all is quiet and well. Metal post covers it 100%. Happy camper.

201501-HS-neighbor-hole.jpg201501-HS-neighbor-hole.jpg
201501-HS-mistake-hidden-100-percent.jpg201501-HS-mistake-hidden-100-percent.jpg

#297 9 years ago

Next up: pounding ball wire guides into the PF.
All prayers are welcome at this time.
-mof

#299 9 years ago

Hours 65-66:
Install 12 ball guide wire forms

Victory!

No, I'm not done. I have all the ball wire guides hammered in. Nobody got hurt. I made a little booty out of electrical tape to cover the "other" end when I started one end to minimize scratching/skating on the clear with the other end.

-mof

#301 9 years ago
Quoted from tonycip:

looking good mof..nice job if anyone wants in the club there's this..
ebay.com link

Nice HS, did you do the swap on it?
-mof

#304 9 years ago

Hours 67-70:
Re-installed 6 flashers.
Re-installed 2 lower ramps. (oops, CPR missed a hole. It ain't there!)
Re-installed all plastics.

Give me 3 pops, and install 3 banks of switches... (2 hours away...?)

-mof

#306 9 years ago

Hell yes.

Let's go!

* 3 pops
* 3 sets of targets

-mof

#307 9 years ago

I gotta make sure I have some champagne chilled upstairs. Gimme a minute.
-mof

#309 9 years ago

Checking the beer/wine fridge...
Yep, we are good, Houston!
-mof

201501-flute.jpg201501-flute.jpg
201501-HS-champagne-of-pinball-chillin.jpg201501-HS-champagne-of-pinball-chillin.jpg

#310 9 years ago

Oops hole missing 100%. Never drilled.
Lined it up, and thought I did a great, then when I tightened down the nut over the slings -- uggg.

"Not an ideal hole..."

Whatever. Live and learn. semi-tighten EVERYTHING before drilling.
-mof

201501-HS-CPR-oops-forgot-a-hole.jpg201501-HS-CPR-oops-forgot-a-hole.jpg201501-HS-nailed-the-landing.jpg201501-HS-nailed-the-landing.jpg

#311 9 years ago

Time for a few glamour shots while I do pops. Final step will be to drill and set up 3 target sets. Done in 2 hours for sure. Need supper.

Enjoy!
-mof

201501-HS-blue-edition-no-lights.jpg201501-HS-blue-edition-no-lights.jpg
201501-HS-nice-original-cab.jpg201501-HS-nice-original-cab.jpg201501-HS-under-lockdown.jpg201501-HS-under-lockdown.jpg201501-HS-under-PF-1-of-2.jpg201501-HS-under-PF-1-of-2.jpg

#312 9 years ago

Hours 71-72:
* Re-installed pops
* Re-installed habitrails and ramp
-mof

I predict a victory lap tonight... c'mon!

201501-HS-pops-in1.jpg201501-HS-pops-in1.jpg20150116_194940.jpg20150116_194940.jpg

#313 9 years ago

Gimme 3 sets of targets, and some prayers when I plug it all back in.

Are there any precautions I can take before plugging everything back in? Perhaps one dreadlock at a time?

1. lamp test in isolation? (only one connector hooked up)
2. switch test in isolation? (only one connector hooked up)

like that?

I've already tested my GI braids (offline with batteries), and they seem good now.

-mof

#315 9 years ago

Hour 73:
* Re-installed 3 sets of targets
* Wired up pop lamps

-mof

Can I get a drumroll?

#316 9 years ago

GI is working...

Now for the switch test...

-mof

201501-HS-GI-pass.jpg201501-HS-GI-pass.jpg

#317 9 years ago

I will be using ALL old plastics until I learn "where" the wear spots are so I can protect my investment from wear spots, AND building protectors for the more dangerous spots.
-mof

#318 9 years ago

Switch test is really bad. A dozen shorts, and 6+ dead switches.

-mof

Hmmm. This has reduced to 7 deads: (no more doubling up)

2: Left hideout (both switches)
2: Right hideout (both switches)
1: shooter
2: EOS

#319 9 years ago

8 controlled lamp shorts. (where 1 lamp lights another lamp too) but all work.
-mof

#320 9 years ago

Coil test is close!

(done) ball return = right sling. (oops had the molexed solenoids reversed. Easy fix.)

flasher2 = dead... Most bizarre -- this is all 4 flasher bulbs. Might that mean 1 of 4 is dead?

Yep.

Coil test is a PASS !!!

Sweet !

-mof

#321 9 years ago

Why is trough serving up 2 balls?

Bizarre.

Switch test gives me:

center, left, right with 3 balls installed, so all 3 switches are working with 3 balls in, and with 0 balls in I'm not getting any switch results. Hmm...

-mof

Ok - this might be my fault - may be wired up incorrectly. Will take a look at pics. When right is down, it thinks left is down too. Oops, I had too many of the "hubs" on the same screw. There should be two separate hubs in the trough switch area.

solved.

#322 9 years ago

Meh, it's good ole Q43 -- which I have socketed.

Time to look for another 2N3904, oh here we go...

I like being prepared...

-mof

201501-HS-2n3904-Q43.jpg201501-HS-2n3904-Q43.jpg201501-HS-thanks-ED.jpg201501-HS-thanks-ED.jpg201501-HS-socketed.jpg201501-HS-socketed.jpg

#323 9 years ago

And within seconds of playing again, it's blown again... Oh boy...
-mof

#326 9 years ago

SUCCESS.

I put a few tiny playfield rubbers around the flipper bracket that holds the spring. I am attempting to make it impossible for the spring to bounce back and hit the lane change switch.

I just got in a 15 minute game, before I realized the left hideout needs adjustment -- ball won't leave for some reason... I might swap coils.

All I can say is...

I am so glad I have learned to do a PF swap, and can deal with all the irregularities of a CPR PF.

Once it's in there, you realize, you've NEVER actually played the title before the way it was meant to be played. The light show in HS is out of this world...

My 15 minute game was truly my first ever game of High Speed...

Thank you CPR!
-mof

#327 9 years ago
Quoted from Pdxmonkey:

Pulling an all nighter?

Yep.
21 hour shift. And I may have just won, 155 hours into this PF swap...

I have a lot of people to thank for all the help during this very successful first ever PF Swap.

Big shout outs to my coaches:

Blownfuse, Cliffy, Freeplay40, Pinwillie, Cheddar, and all the tidbits I learned from all the previous PF swap threads on Pinside. Special thanks to Whridlsoncestood and Practicalsteve who both inspired me to get a HS and do a PF swap in the first place. HS was never on my radar as a top-20 1980's game.

The feeling of nailing ANY of these 3 spinners, especially re-ripping the orbit shots, is unparalleled. It feels so good. There is a quality of workmanship felt in playing this High Speed.

-mof

#328 9 years ago

Hours: 74-75
* Troubleshooting errors.
* Winning!
-mof

#330 9 years ago

Victory Lap pics:
Only took 155 hours to be "complete" with the playfield swap -- there are another (15+) hours of fine-tuning left if I choose to go that route...

Yep, she's playing great now... 0 errors.
(epic sigh of relief)
-mof

BEFORE
before.jpgbefore.jpg

AFTER
201501-HS-blue-edition1.jpg201501-HS-blue-edition1.jpg201501-HS-blue-edition2.jpg201501-HS-blue-edition2.jpg

#331 9 years ago

Next question...
(I'm new to clearcoats on playfields and best practices...)

1. With HS dropping balls in front of the slings... Should I create some mylar sections to lay down and give the ball a landing pad? I'm already seeing some good dents in the clear from the ball drops...

2. Should I custom-fit a large piece of mylar to cover the pop area?

-mof

#333 9 years ago

Bonus Round Fine-Tuning: (To get to 175 hours)

(20 hours)
* Install police car mods (1 hr)
* Remove/Drill/Glue/Fill 1 broken screw hole for the apron bracket -- minor issue (30 mins)
* paint black and regrain the ball guides (2 hrs)
* replace leg guides to black plastic (30 mins)
* tumble trough and hand polish it (2 hrs)
* swap out all coil wrappers (2 hrs)
* dremel out all plastics, tumble/polish all posts, and re-attach to new plastics (3 hrs)
* sand base of cabinet (3 sections) and stain/paint it (5 hrs)
* polish 2 visible flasher sockets (30 mins)
* install mylar for the pop area (1 hour)
* install mylar for the slings (30 mins)
* troubleshoot/repair old displays or install Pinscore (2 hrs)

In short, anyone who does a high-quality PF swap for <$1500 is offering a complete bargain. LOL...

-mof

#334 9 years ago

Playfield Swap #1 complete.
Achievement unlocked!

I'm ready for Sorcerer and Seawitch.

Next goal to learn: prepping cabinets for stencils. Both of those titles will need fresh cabs for sure...

-mof

#338 9 years ago

Hour 76:
Adding blue LEDs to trough area
Now it's just fun stuff...

One of my design goals with system 11's is to try and create popping contrasts between warm and cold. Try to use primary colors.

In this case, all my GI and controlled lamps are 47s. I'm aiming to add blue with blue targets, blue post rubbers, and blue LEDs. I'm also trying to stick with the theme. To me, the blue LED light reminds me of the glow of a dashboard inside the car at night, and the outside is lit up with incandescents (I'm talking 80's)

warms against colds. Red against Blue. LED against Incannies...

-mof

201501-HS-blue-flippers1.jpg201501-HS-blue-flippers1.jpg
201501-HS-blue-flippers2.jpg201501-HS-blue-flippers2.jpg

#339 9 years ago
Quoted from tonycip:

looking good mof..nice job if anyone wants in the club there's this...
(fully restored HS with CPR PF installed)
ebay.com link

Congrats on $2425-ebay fees...
That gives me good reassurances that I was wise to not go overboard on my budget for this project in case I ever need to move it some day.
-mof

#344 9 years ago
Quoted from Chosen_S:

Fantastic!!! I believe you currently have the nicest Hs out of all of us sir!

Ty, but no chance in France! I only hope to have the first "blue-accent" HS.

https://pinside.com/pinball/forum/topic/high-speed-full-restoration-started-whridlsoncestood-112512

His is the best one I've seen... new cab, powder coating, cleaned up inner cab, re-labeled solenoids, and dozens of mods/extras to tie it all together -- his work inspired me.

With another (50-75) hours I could maybe get into his league... I think I'll put that energy/precision into Sorcerer =)

-mof

#346 9 years ago
Quoted from Gerrard17:

Awesome thread and restoration! Swapping out a playfield is such a challenge, I hung my old playfield up on the wall next to my new machine as a nice reminder.
Congratulations sir!

TY.
Dang, that's actually a great idea to hang the old corpse on the wall. It gives people something to touch and get a sense of the machine better...

-mof

#348 9 years ago
Quoted from cal50:

The only remaining memories of my HS.

How many casualties from lifting the mylar?

In FACT, that's exactly what I should do with mine -- to get in some mylar removal practice !!!

ty for posting this.
-mof

#350 9 years ago

Hour 77: Swapped out old displays for Pinscore LED displays. Looks good.
-mof

#352 9 years ago

No restoration is complete without a movie as proof of the fun achieved.
Enjoy!
-mof

#354 9 years ago
Quoted from CNKay:

Nice job Mof as always fun thread to follow all the ups downs and.. well impressive change!

Thanks man!
-mof

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