Quoted from Freeplay40:Not sure on the material, but not steel or aluminum and yes way too expensive, unless you are set up to do it already. My son has something in mind and I can't remember at the moment what it is. Contracting that out is very expensive and you still have to come up with the technical data to program it. Would make sense if you doing production like the old days where you were producing 10 to 20 thousand units. These days we have to consider only maybe 100 for runs at best and far fewer than that on some. While I do "runs" for new releases and some of the stuff I have already done like Guns 'N Roses (4 runs!), since I do everything, I can basically make ramps on demand. I really keep very little inventory. Making the molds is the hardest and most time consuming part. Even though I am actually going to recast what @dung did for me, he still did 80%-90% of the work. Forming is the easiest part and then finishing the ramps is a challenge as well and where you suffer the most losses. On the last run of GnR I threw out 26 G ramps.
Regarding materials, Radical! ramps seem to be thicker than most ramps. Will you use thicker stock and will that pose any problems with heating and trimming?