Quoted from DumbAss:Robbed the MPF from my project Doctor Who last night. Did minimal disassembly to get to the LED boards and take a look at how they are connected and mounted.
When I got to the mounted boards I could instantly see broken wires. Having no experience with a Doctor Who I assume that this is common. When I opened up my two previous Addams Family machines bookcases that I have serviced I didn't see any such broken wires. Oddly for the MPF it was only the receiver side that had broken wires. I would have thought that both side would be subjected to the same stresses.
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A word of warning to anyone who services their own machines ... do not trust the wiring that you see when you open up a machine is correct. This machine looks to me like nobody has serviced it. Alas ... that's not true. The ORG-RED wire is connected to the wrong terminal. It's connected to E3 where it should be connected to E2.
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Two of the phototransistors fell out when I opened it up but in fact there are three missing phototransistors. Someone has "reflowed" the solder on these. My advice ... don't reflow solder. It rarely helps unless there's an identified cracked or cold solder joint. Also remember to clean out the old solder and not just add some more solder to the mound.
The LED transmitters look to have had a long hard life of being over driven by the opto board circuitry. This is VERY common for all Williams machines.
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Finally ... it's really tight in there. It is possible to place a header as a small extension of the board to allow for pins and a housing to be used instead of soldering the wires directly to the terminal. It's a tight fit but it should be possible to use the area toward the lamp insert. A right angle header will prevent excessive vertical rise off the board that could potentially result in a physical collision.
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Any feedback or suggestions welcome. It won't take me long to have these boards complete and out of design / layout.
What you are seeing is sadly NORMAL for a Doctor Who lol.
A header to extend the wires might be a good solution, but its easy enough to just solder the wires one-by-one for most laymen.
We are buying the pindorabox boards because they work, and work well. Good proven boards are the key for success in rebuilding the time expander.
Gulf pinball boards that are commonly available, are complete trash and a waste of money.
Nearly all of the old original time expanders are in really sad shape. Operators have hacked, cludged or jury rigged them so many times they are virtually unusable.
Total rebuilds give really good results to the point of adding the "smooth lifter" kits. Rich Fazio "Faz" has given us a great guide to accomplish this.
Hopefully you can come up the a "bright" narrow beam solution that is available here in the US.
As mentioned before: "Optos, Optos, OPTOS!" Opto choice seems to be the most important element of making new boards.
Pindorabox has come up with an opto solution that just works!
Its not magical, its just attention to detail to make a solution actually work instead of just taking peoples money for a sub-standard , "the only game in town" solution from Gulf Pinball.
Absolutely PLEASE see what you can do, the community deserves better solutions.