Quoted from trueno92:That's awesome!!! So it was just the header pins.
So that suspect ic was not the issue anyway!?
Correct. The IC was not an issue although it became one when I broke a pin after removing and replacing it several times. I really don't think the MPU transistors I replaced or the diode I replaced were issues either. They always tested good on the board and off the board. But...so many wiki guides and threads say replace these items if your main transistor on the PPB shorts. This lead me to keep going back to those items and treating them skeptically. I was just before unsoldering some of the "unused" special solenoid components because a great wiki guide said this is sometimes the most frustrating component to find faulty. However, I had purchased a logic probe and as I became more comfortable with that device there is no doubt it lead me to the faulty header pin. I could wiggle the pin and hear the logic probe's tone vary dramatically.
Today I conquered my last issues.
I repaired the left subway light and blue flasher in that area by finding an open resistor on the PPB (#3). I replaced it with #11 which is not used on our machines.
I repaired a column of lights. A control wire had broken off early in the string during my troubleshooting this morning. Whew! Not a board issue.
I added the plastic guard over the drop targets to prevent air balls and replaced the left saucer plastic that always breaks. Added plastic washer as guard.
Installed my magnetic Amazon police light by fabricating a light gauge steel circular plate which uses existing mounting holes/hardware.
I have ordered the components to add a Pin2DMD color DMD to the machine. Minimum order is five circuit boards (from Chinese fabricator) so I will have a few extra if any of you guys are interested in a color DMD in your machine just PM me and we can discuss it.
All that is left now are the cosmetics. I think I will enjoy the pin for a couple of months and wait on cooler weather before I start sanding the cabinet.