Quoted from xTheBlackKnightx:A flipper assembly cannot be effectively cooled by any type of fan. Keep assemblies clean, reduce slop, maintain the electronics, circuitry, and wiring properly. This includes areas such as excess solder. No shortcuts. Friction is the the number one generation source of excess heat and reduced power, not increases in coil resistance due to the heat itself. The other main reason is improper voltage, which if exceeded shortens a coil's lifecycle or causes burns or melting.
Historically, the reason coil sleeves were switched from brass to plastic was due to cost, and ease of replacement. Engineers did consider the thermal properties of components, but also durability. I have games that continue to play wonderfully with 60 year components, that were kept serviced.
Prior to code updates, I upgraded several Stern Whitestar games with WMS flipper components for better performance. The difference was significant. This was a problem with Stern, not historical pinball coil design.
Do this if you must.
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So how does "improper voltage" happen in these DE/Sega/Whitestar games happen. Someone install too powerful of a bridge rectifier *sarcasm*
I can assure you 100% the fan is effectively cooling them. I forget the exact numbers but the temp differences was measured and it was substantial. When I have league night at my place after hours of play baywatch flippers are still plenty strong enough to rocket the ball around the tall ramp. Before the fan flippers would be very mushy and weak after a heavy play and the ball would not have enough speed to make the watchtower ramp shot.
Take a coil. Set a DMM to resistance and place across the lugs. Heat the coil up somehow and watch the resistance of the coil change.
Its not friction heating up the coil its the single wound coil pulse duty cycle. When a coil locks on and burns it isnt the friction that does the burning. The issue with hot coils is strictly how data east pulses the coil for the hold circuit and the strength of coils installed into baywatch. If the duty cycle for the holding was less or DE implemented the dual wound coils like WMS it probably wouldnt be an issue.