Wow Andrew, that's a great photo, and a perfect example of how helpful this community can be! Shame the OP effed off before seeing that.
I've only ever used Comet LEDs, aside from a random assortment that was already in a game I acquired, but I will agree I've had some troubles with them in the twist-sockets on System 11 games (I've not have the pleasure of an SS Bally yet). The typical advice of gently spreading / cleaning the internal contacts, and ensuring the wires are straight, has always worked... and I figured that out myself through common sense troubleshooting.
But, oddly enough, I've had lots of the *opposite* problem with Sys11 twist bases too: the original contacts are too far apart so the bulb makes poor contact and doesn't work! In that case I have to close them up by inserting a jeweler's screwdriver between a contact prong and the carrier sidewall. After that, the new LED bulbs fit tight and make solid contact.
How odd that "standard glass bulbs" and "standard sockets" can cause two different issues with opposing solutions!
That photo does seem to indicate a tolerance issue with Comet bases, and it doesn't even seem to be a problem for Comet alone. The Titan bulb seems closest to an original 555 glass base. This is good info to have available!
I wonder if Comet will address this somehow? Can they retool their bases to have a tapered edge?