Quoted from Biglouie:
Have you had the head apart? Face off?
Could they be in wrong order? I had this with mine, I had them wrong way round so calibration didn't work.
Also, mine used to stick because the lamps inside the eyes would catch inside on the face panels too. Had to change those
No, I'm pretty sure they're in the right order and nothing is catching. My Bride is a bit schizo.
For a while, the face wasn't working as a result of a problem with the 1st switch in the wire frame after the ball exits her mouth. That switch wasn't registering every time. The ball would leave her eyes, then the music would stop and both balls would be locked. I replaced that switch and after much adjusting, got it to trigger the face to the next phase correctly.
Then, the face started skipping the eyes during games. I reflowed the solder on the relay board and all was good.
Now, the face always starts on eyes at the beginning of a game, even though every face tests correctly when I cycle the face in test mode. The switch registers correctly on all but the last face during tests.
My next step will be to make sure the switch insider her face is wired correctly (I believe it's supposed to be wired differently than the other switches in the game).