Twilight Zone
Bally, 1993You're currently viewing posts by Pinsider rplante.
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I've always used my band-saw but a coping saw, although slower, would work and is cheap. Final shaping done with a dremel sanding drum followed by hand polishing of the edge.
As you can see from the above responses, there are many methods that work it's just a matter of the tools at hand and/or how much you want to spend to accomplish the task but fortunately Lexan/ Acrylic is pretty easy to work with.
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Forest Lake, MN