How to Flatten Playfield Plastic! (done on really warped Bally Space Invaders plastic)
I have been looking for a good way to flatten playfield plastic and I believe I have done it. In the past, I have used a heat gun to heat them and then hold them in position (by hand) until they cooled. It worked kinda-sorta. I read one guy's method was to sandwich them between plates of glass and then place them in the oven at 150 degrees (that seemed to work well but requires glass cut-to-size for the oven). Others suggested putting them between two old playfield glasses and placing them in the hot sun on a 100 degree day (only works for a handful of days during the year). I took a combination approach.
I first straightened them kinda-sorta with a heat gun (they were very warped). Next, I put them between two pieces of old playfield glass that were thoroughly cleaned and suspended off of the ground (see the pictures). A 1500 watt ceramic heater was placed underneath about 1 inch from the surface of the glass and turned on HIGH. I left it in place long enough for an area to become hot-to-the-touch and then moved it slightly to an adjacent area under the plastic. I really didn't keep track of the time in one spot, but it didn't appear that it would ever get too hot to ruin the plastic (if anyone tests that theory, please let me know the results). Once the entire plastic had been heated, I moved it to the "cool" end of the glass to be pressed flat while it cooled (you can see the large piece in the picture at the end cooling down). In the future, I will place some weight at each end of the glass to keep the "sandwich" tight. The results were better than I could have imagined.
IMG_1396 (resized).JPG
IMG_1394 (resized).JPG
IMG_1395 (resized).JPG
IMG_1398 (resized).JPG
IMG_1399 (resized).JPG