You probably have a bad connector with loose terminals or cracked solder joints on the Solenoid Driver Board (SDB) or the Rectifier Board that needs to be repinned and/or resoldered.
Start a game:
- Press and hold a flipper button. Wiggle the J1 connector, J2 connector and Flipper enable relay on the SDB.
- Then wiggle the J2 connector on the Rectifier board - again while still pressing a flipper button.
- Do the same while holding the other flipper button.
If a flipper activates at any time you've found a connector with a bad connection you'll need to address.
If you want to drill further in and take measurements:
Since you're getting about 43VDC at the Flipper coils and the Flipper enable relay is switching on:
The Orange wire on both cabinet Flipper button switches connects to ground on the Rectifier board at pin 9 of J2. It's a single point of failure for both flippers so might be the culprit.
Both flipper coils have power on the outer terminal with the Brown wire. It should always be 43 volts.
The other outer flipper coil terminal: Orange on Right flipper coil, Green on left flipper coil gets switched to ground (0 volts) via the flipper buttons and flipper enable relay to put 43V across the flipper coil so it activates.
So: Right flipper coil Orange wire goes to pin 9 of J1 on the SDB.
The Left flipper coil Green wire goes to pin 8 of J1 on the SDB.
The flipper enable relay then routes these signals back out to the cabinet flipper button switches:
SDB Pin 1 on J2 (Red wire) goes to the Right flipper button switch.
SDB Pin 2 on J2 (Blue wire) goes to the Left flipper button switch.
These signals should measure about 43V when the flipper buttons are not pressed, and about 0V when the flipper buttons are pressed.
Happy hunting!