(Topic ID: 187481)

Bally D&D 6803 Blowing FU1

By bakasama

6 years ago


Topic Heartbeat

Topic Stats

  • 18 posts
  • 4 Pinsiders participating
  • Latest reply 6 years ago by bakasama
  • Topic is favorited by 1 Pinsider

You

Linked Games

#1 6 years ago

So I got my first pin recently and for the most part it's been working great until one day the flippers became unresponsive and I got a 'Check FU1 or Field Fuse' message.

I checked all the fuses in the back box with a DMM and saw that FU1 had been blown, I replaced it and the game worked for maybe 5 minutes before it blew again.

I checked voltages and am getting 143 volts on the 43v line so that's obviously why the fuse is blowing.

I'm new to this so is there a usual suspect here?

#2 6 years ago

Well, that's not good, is it? Try checking AC in to the power supply board. The transformer secondary supplies 49VDC for the solenoids...check at pins 1 to pin 2 on J5, this should be roughly 49 VAC. If that is far off, you got a transformer problem. If this is jumpered wrong for the country, that could be problem. To verify check on the manul page 2-5

There's also a lot of info here, not necessarily related to this problem...but keep it handy
http://www.pinrepair.com/6803/

1 week later
#3 6 years ago

So I checked all the voltages directly off the transformer, it looks to be fine.
Reading that guide, I ordered a new bridge rectifier to replace BR1, that might be the issue.

#4 6 years ago

Ok good luck, let us know how it goes.

#6 6 years ago

A well earned chuckle, Cap'n.

2 weeks later
#7 6 years ago

Finally had a minute, replaced BR1 and checked R1, which seems to be within spec

Unfortunately, I still have the same issue.
I ordered a fuse kit from Marcos which seems to be all fast blow fuses, but this guide says I should be using slow blow, would that make a difference?

#8 6 years ago

I guess reading that guide further, VA1 can also short so I'm ordering that, we shall see what happens

#9 6 years ago

did you disconnect all the playfield connectors from the boards first and then see if the fuse blows? Does it blow right away, or only when you try to use something?

#10 6 years ago

A slow blow fuse is designed to handle the surge of current up to, say about 10 times its rating very briefly. It's also called a time delay fuse. As CaptainNeo suggested, you should disconnect the playfield connectors from the boards. If you power up and the fuse blows, regardless of if it as fast blow or slow blow type of the correct rating, then you have some direct short. If the fuse does not blow, then you must install the correct slow blow fuse before reconnecting the playfield. Power up again, if the slow blow type blows again - either a coil was stuck on due to a board problem (shorted or stuck on transistor), or the playfield has some direct short. If it did not blow until you started a game only, then most likely a coil was stuck on due to a switch problem.

#11 6 years ago

It only blows when the flipper buttons are engaged

#12 6 years ago

so it doesn't blow when you go through coil test?

#13 6 years ago
Quoted from bakasama:

It only blows when the flipper buttons are engaged

Does this happen when either flipper button is engaged, or just one?

Some information on the flipper system:

"Bally used a unique system of EOS switches in their games with more than two flippers. For example, on Eight Ball Champ (which has three flippers), the lower right flipper has two EOS switch. One EOS switch is Normally-Open (NO), and the other is Normally-Closed (NC). The normally-closed EOS switch acts just like a standard EOS switch for the lower flipper. But the second normally-open EOS switch is connected to the upper flipper. The high power portion of the upper flipper coil does energize until the lower flipper has completed it's "flip", and closes the normally-open second EOS switch. In other words, if the lower flipper doesn't flip, the upper flipper won't energize either! This unique system on the 6803 can cause quite a bit of confusion, since is it different than the flipper systems used by othre manufacturers"

#14 6 years ago
Quoted from CaptainNeo:

so it doesn't blow when you go through coil test?

I'll have to check that, I'll also check and see which flipper button pops the fuse, but I believe it is both.

When I replace the fuse the game powers up and plays until one of the flippers is engaged too long. I think both flippers do it but I'll have to test.

#15 6 years ago
Quoted from bakasama:

I'll have to check that, I'll also check and see which flipper button pops the fuse, but I believe it is both.
When I replace the fuse the game powers up and plays until one of the flippers is engaged too long. I think both flippers do it but I'll have to test.

Have you check the EOS are adjusted properly? If the high power flipper coil winding is not switching to low power hold after the initial flip, the fuse will blow within a few seconds.

#16 6 years ago
Quoted from snakesnsparklers:

Have you check the EOS are adjusted properly? If the high power flipper coil winding is not switching to low power hold after the initial flip, the fuse will blow within a few seconds.

I have not, I just now looked at a video showing how EOS works so I'll check that as well

#17 6 years ago

don't be afraid to prop the field up on it's stick and try the flippers, so you can watch what's going on. Then you will see if there is arching on the EOS's or not. Plus you can see to make sure they are hitting correctly.

2 months later
#18 6 years ago

So it turns out that the EOS switches weren't striking properly. Cleaned them with a card and a bit of noodling with needle nose pliers fixed it

Promoted items from Pinside Marketplace and Pinside Shops!
$ 18.95
Eproms
Pinballrom
 
$ 36.95
Eproms
Pinballrom
 
$ 15.00
Electronics
Yorktown Arcade Supply
 
$ 3.00
Tools
Nezzy's Pinball Prints
 

Reply

Wanna join the discussion? Please sign in to reply to this topic.

Hey there! Welcome to Pinside!

Donate to Pinside

Great to see you're enjoying Pinside! Did you know Pinside is able to run without any 3rd-party banners or ads, thanks to the support from our visitors? Please consider a donation to Pinside and get anext to your username to show for it! Or better yet, subscribe to Pinside+!


This page was printed from https://pinside.com/pinball/forum/topic/bally-dd-6803-blowing-fu1 and we tried optimising it for printing. Some page elements may have been deliberately hidden.

Scan the QR code on the left to jump to the URL this document was printed from.