Update - game startup problems resolved. Cleaning a couple of score motor switches again did the trick. The game has started dozens of times, so I’m confident I got that one.
Back to the 100 pt problem.
The relay no longer locks on immediately. However, activating a 100 or 500 point switch, rusults in the relay locking on. Score reel does not advance, and there is no chime. If I press hard on the 100 pt relay actuator, I can get the score reel to advance, but there is still no chime, and the relay remains locked on. I manually advanced the player unit, and the relay remains locked on on all four players.
Resetting with the Playfield unplugged, manually activating the 100 relay causes it to lock on. Manually activating 10 or 1000 gets a score and chime. Same for all four players.
As for the player unit, the motion is nice and snappy, contact points are clean and properly aligned, and all the tabs around the perimeter are in good shape, nothing appears to be touching.
This is one of those things that ‘just started happening.’ The owner does not mess with it. He was playing the game one day, noticed 100s weren’t scoring. I told him to take the back off and send me a picture. He went even netter, sending me a video of the reset and the coil locking on immediately. And here we are.
Any additional thoughts greatly appreciated!!!
Bob