Follow-up on my bowling alley release pin binding.
I fixed it using a 1/2" nyliner bushing. https://www.marcospecialties.com/pinball-parts/20-8790-5
As usual with this game, getting to the parts needed is far harder than the work itself.
You need to pull the bowling alley from the game to do this realistically. So undo all the nuts from below the cabinet and undo the 4 molex connectors between the cabinet and the bowling alleyon the left side of the bowling alley and remove entire mechanism from cabinet.
You could possibly fit the nyliner into the bracket with the plunger already in place.. but I wasn't able to successfully and I didn't want to destroy it trying. So taking the coil+bracket off was the path forward.. as you can't remove the plunger with the bracket+coil in place. Maybe taking the coil ring and plunger ring off might get it out.. but I went for taking the whole bracket off. Bracket is held on by 4 7mm nuts.. which you might get a nut driver on, but having midget box wrenches will help.
Next problem is.. you undo the 4 nuts holding the bracket, but you can't get enough clearance to get the bracket out past the ball return. So undo the 4 screws holding the ball return to the front of the bowling alley and you'll get enough play in the ball return to get the extra few mills needed to get the bracket+coil+plunger out of the larger assembly.
guide screws (resized).jpg
With the bracket out, remove the E clip holding the plunger in and remove the plunger. Insert the nyliner bushing in the ring the plunger passes through with the lip towards the coil so it won't get pushed out. Reinstall the spring and plunger. Make sure the wide portion of the spring is against the coil.. otherwise it will get tangled with the e-clip. Reinstall the e-clip and make sure the tall side of the pin faces the front of the bowling alley. Reattach bracket to alley with the 4 nuts, adjust the position before tightening and make sure the plunger moves freely ALL the way down and back.
bushing (resized).jpg
Bushing installed
When the bracket is aligned and secured, re-attach the ball guide to the front of the alley by re-attaching the 4 screws you removed.
Reinstall the alley into the cabinet, reattaching the 4 molex connectors on the left. Test the bowling pin action with the test menus, and if all is good, reattach the 10 nuts and washers holding the alley to the cabinet.